H01L29/0665

WORK FUNCTION MATERIAL AND MANUFACTURING PROCESS THEREOF
20220367624 · 2022-11-17 ·

Some implementations described herein provide a method. The method includes forming a channel structure of a transistor. The method includes forming a work function metal (WFM), that includes aluminum and carbon, around the channel structure. Forming the WFM around the channel structure includes applying a chemical soak, with a material of the chemical soak including an aluminum, carbon, and hydrogen based material. The WFM includes a concentration of titanium that is in a range of 0% to less than 1.5% of the WFM. Some implementations described herein provide a transistor. The transistor includes a channel structure and an aluminum carbide (AlC)-based work function material (WFM) disposed around the channel structure. The WFM comprises a concentration of titanium that is in a range of 0% to less than 1.5% of the WFM.

Nano-Sheet-Based Complementary Metal-Oxide-Semiconductor Devices with Asymmetric Inner Spacers

A semiconductor device includes a substrate, two source/drain features over the substrate, channel layers connecting the two source/drain features, and a gate structure wrapping around each of the channel layers. Each of the two source/drain features include a first epitaxial layer, a second epitaxial layer over the first epitaxial layer, and a third epitaxial layer on inner surfaces of the second epitaxial layer. The channel layers directly interface with the second epitaxial layers and are separated from the third epitaxial layers by the second epitaxial layers. The first epitaxial layers include a first semiconductor material with a first dopant. The second epitaxial layers include the first semiconductor material with a second dopant. The second dopant has a higher mobility than the first dopant.

MULTI-GATE DEVICE AND RELATED METHODS

A method of fabricating a device includes providing a fin extending from a substrate in a device type region, where the fin includes a plurality of semiconductor channel layers. In some embodiments, the method further includes forming a gate structure over the fin. Thereafter, in some examples, the method includes removing a portion of the plurality of semiconductor channel layers within a source/drain region adjacent to the gate structure to form a trench in the source/drain region. In some cases, the method further includes after forming the trench, depositing an adhesion layer within the source/drain region along a sidewall surface of the trench. In various embodiments, and after depositing the adhesion layer, the method further includes epitaxially growing a continuous first source/drain layer over the adhesion layer along the sidewall surface of the trench.

Transistor Source/Drain Regions and Methods of Forming the Same

In an embodiment, a device includes: a nanostructure; and a source/drain region adjoining a channel region of the nanostructure, the source/drain region including: a first epitaxial layer on a sidewall of the nanostructure, the first epitaxial layer including a germanium-free semiconductor material and a p-type dopant; a second epitaxial layer on the first epitaxial layer, the second epitaxial layer including a germanium-containing semiconductor material and the p-type dopant; and a third epitaxial layer on the second epitaxial layer, the third epitaxial layer including the germanium-containing semiconductor material and the p-type dopant.

Transistor Source/Drain Regions and Methods of Forming the Same
20220367625 · 2022-11-17 ·

In an embodiment, a device includes: a first nanostructure; a source/drain region adjoining a first channel region of the first nanostructure, the source/drain region including: a main layer; and a first liner layer between the main layer and the first nanostructure, a carbon concentration of the first liner layer being greater than a carbon concentration of the main layer; an inter-layer dielectric on the source/drain region; and a contact extending through the inter-layer dielectric, the contact connected to the main layer, the contact spaced apart from the first liner layer.

MULTI-GATE DEVICE AND RELATED METHODS

A method of fabricating a device includes providing a fin element in a device region and forming a dummy gate over the fin element. In some embodiments, the method further includes forming a source/drain feature within a source/drain region adjacent to the dummy gate. In some cases, the source/drain feature includes a bottom region and a top region contacting the bottom region at an interface interposing the top and bottom regions. In some embodiments, the method further includes performing a plurality of dopant implants into the source/drain feature. In some examples, the plurality of dopant implants includes implantation of a first dopant within the bottom region and implantation of a second dopant within the top region. In some embodiments, the first dopant has a first graded doping profile within the bottom region, and the second dopant has a second graded doping profile within the top region.

INVERTED CROSS-COUPLE FOR TOP-TIER FET FOR MULTI-TIER GATE-ON-GATE 3DI

Aspects of the present disclosure provide a multi-tier semiconductor structure. For example, the semiconductor structure can include a lower semiconductor device tier including lower semiconductor devices, an upper semiconductor device tier disposed over the lower semiconductor device tier and including upper semiconductor devices, a separation layer disposed between and separating the lower and upper semiconductor device tiers, a wiring tier disposed below the lower semiconductor device tier, a lower gate contact extending from a lower gate region of the lower semiconductor device tier downward to the wiring tier, an upper gate contact extending from an upper gate region of the upper semiconductor device tier downward through the separation layer to the wiring tier, and an isolator covering a lateral surface of the upper gate contact and electrically isolating the upper and lower gate contacts. The lower gate contact and the upper gate contact can be independent from each other.

PROFILE CONTROL OF CHANNEL STRUCTURES FOR SEMICONDUCTOR DEVICES

The present disclosure describes a semiconductor device having a channel structure with profile control. The semiconductor device includes a fin structure on a substrate. The fin structure includes a bottom portion on the substrate and a top portion including multiple semiconductor layers. The semiconductor device further includes a gate structure wrapped around the multiple semiconductor layers and a source/drain (S/D) structure on the bottom portion of the fin structure and in contact with the plurality of semiconductor layers. The S/D structure extends into end portions of the multiple semiconductor layers.

Structure and Method for Multigate Devices with Suppressed Diffusion
20220367683 · 2022-11-17 ·

A method includes forming a fin that includes a first semiconductor layers and a second semiconductor layers alternatively disposed; forming a gate stack on the fin and a gate spacer disposed on a sidewall of the gate stack; etching the fin within a source/drain region, resulting in a source/drain trench; recessing the first semiconductor layers in the source/drain trench, resulting in first recesses underlying the gate spacer; forming inner spacers in the first recesses; recessing the second semiconductor layers in the source/drain trench, resulting in second recesses; and epitaxially growing a source/drain feature in the source/drain trench, wherein the epitaxially growing further includes a first epitaxial semiconductor layer extending into the second recesses; and a second epitaxial semiconductor layer on the first epitaxial semiconductor layer and filling in the source/drain trench, wherein the first and second epitaxial semiconductor layers are different in composition.

Source/Drain Feature for Multigate Device Performance and Method of Fabricating Thereof

Semiconductor devices having improved source/drain features and methods for fabricating such are disclosed herein. An exemplary device includes a semiconductor layer stack disposed over a mesa structure of a substrate. The device further includes a metal gate disposed over the semiconductor layer stack and an inner spacer disposed on the mesa structure of the substrate. The device further includes a first epitaxial source/drain feature and a second epitaxial source/drain feature where the semiconductor layer stack is disposed between the first epitaxial source/drain feature and the second epitaxial source/drain feature. The device further includes a void disposed between the inner spacer and the first epitaxial source/drain feature.