Aspects of the present invention are directed to helmet padding systems. One helmet padding system includes a rigid shell and a spacing pad. The rigid shell is configured to cover a top of a user's head and be worn under a baseball cap. The rigid shell includes an opening formed in an area of the rigid shell opposite the front of the user's head when the rigid shell is worn on the user's head. The spacing pad is positioned within the rigid shell. The spacing pad includes a layer of elastomeric material. The helmet padding system may further include the baseball cap positioned overtop the rigid shell. The baseball cap has a cut-out in a rear portion thereof.

A helmet includes a shell having an interior surface, a padding disposed along the interior surface of the shell, and a chinbar. The padding defines a first engagement surface positioned at a first lateral side of the padding and a second engagement surface positioned at an opposing second lateral side of the padding. The chinbar includes a cage, a first flange, and a second flange. The cage includes a first end defining a third engagement surface and a second end defining a fourth engagement surface. The third engagement surface interfaces with the first engagement surface and the fourth engagement surface interfaces with the second engagement surface. The first flange extends from the first end of the cage. The second flange extends from the second end of the cage. The first flange and the second flange of the chinbar are embedded within the padding.

A shock absorbing helmet includes an outer shell, an inner shock absorbing liner attached to the outer shell, and multiple compressible balls coupled with the outer shell and/or the shock absorbing liner in such a way that the compressible balls are free to move, relative to the outer shell and the shock absorbing liner, when the helmet is impacted by an object. A method of manufacturing a shock absorbing helmet involves forming an outer shell of the helmet, forming a shock absorbing liner of the helmet, attaching multiple compressible balls to the outer shell and/or the shock absorbing liner in such a way that the compressible balls are free to move, relative to the outer shell and the shock absorbing liner, when the helmet is impacted by an object, and attaching the outer shell to the shock absorbing liner.

A protective helmet with a shell including movable first and second shell sections and an inner layer of protective material with a first layer section mounted on the first shell section and a second layer section mounted on the second shell section. Protective member(s) received within the shell each have a first end portion and an opposed second end portion. The protective member(s) may be side protective members. The first end portion extends between the first layer section and the first shell section. The second end portion extends between the second layer section and the second shell section. At least one of the first and second end portions of each protective member is displaceable relative to a corresponding one of the first and second layer sections upon the relative displacement of the shell sections.

A sport helmet for protecting a head of a wearer, such as a hockey, lacrosse or football player. The sport helmet comprises an outer shell comprising an internal side and an external side. The sport helmet also comprises an inner pad mounted to the internal side of the outer shell for absorbing shocks when the sport helmet is impacted. The inner pad comprises a core of polymeric cellular material and a covering on the core of polymeric cellular material. The core of polymeric cellular material may comprise a body of expanded polymeric microspheres.

A helmet has a memory foam member and an impact dissipating member in moulded together. A process for forming such a helmet is also provided. A helmet has a memory foam member and an impact-dissipating member. The memory foam member is formed from a memory foam material and the impact-dissipating member is formed from an impact-dissipating material and has an impact-dissipating member inner side and an impact-dissipating member outer side opposite the impact-dissipating member inner side. The memory foam member is in-moulded with the impact-dissipating member. Also, a process for forming a helmet by in-moulding a memory foam member and an impact-dissipating material together. The in-moulding process permanently binds the memory foam member outer side to the impact-dissipating member inner side.

A shield system for protecting a curved object is described. The system comprises at least one flexible pad. The at least one flexible pad comprises a spacing ridge (7) projecting at an angle from a first major surface (3) of the pad for providing a spacing between the first major surface and a support ridge (9) projecting from the first major surface and extending transverse to the spacing ridge. The support ridge comprises a flexure region (11) adapted to unbend in the event that the pad is curved about an axis aligned with the spacing ridge to inhibit strain in the support ridge from causing deflection of the spacing ridge.

A body impact protection system includes an inner layer and an impact force dampening and defusing structure. The inner layer includes a material composition and is adjacent to a body part when the body impact protection system is worn. The impact force dampening and defusing structure is juxtaposed to the inner layer and includes a plurality of components. The components function to reduce pressure on the body part from an impact force on a layer by layer basis. Each layer of the system dampens and defuses the impact force such that, by the time it reaches the body part, it has been substantially attenuated and spread over a large area.

A shield system for protecting a curved object is described. The system comprises at least one flexible pad. The at least one flexible pad comprises a spacing ridge (7) projecting at an angle from a first major surface (3) of the pad for providing a spacing between the first major surface and a support ridge (9) projecting from the first major surface and extending transverse to the spacing ridge. The support ridge comprises a flexure region (11) adapted to unbend in the event that the pad is curved about an axis aligned with the spacing ridge to inhibit strain in the support ridge from causing deflection of the spacing ridge.

A helmet manufacturing method involves: producing a shell and a protector, the shell having two opposing cheek-protecting portions, the protector having a jaw-protecting portion and a neck-protecting portion connected to the jaw-protecting portion; putting the shell and the protector in a die such that bottom edges of the cheek-protecting portions of the shell connect to a top edge of the neck-protecting portion of the protector; introducing a foam material into the die, apply heat and pressure to the foam material such that the foam material expands and binds to an inner side of the shell and an inner side of the protector; and taking a helmet finished product out of the die. Therefore, both the jaw-protecting portion of the integrally-formed protector and the helmet finished product are reinforced.