An electrode assembly is manufactured by a process. The electrode assembly comprises an anode sheet and an anode having improved stacking characteristics of an electrode based on a shoulder portion. The shoulder portion is solid. The shoulder portion is thicker than a conventional electrode tab and has no light reflection with the application of an active material when the electrode assembly is formed, including during notching, cutting of a single electrode, and stacking.

An electrode is manufactured by forming an active material layer on a surface of an electrode current collector, forming a groove portion on a surface of the active material layer, and peeling off a part of the active material layer. An electrode current collector includes a metal foil and an adhesive layer. The metal foil includes a first region and a second region. The adhesive layer covers the first region. In the second region, the metal foil is exposed. The active material layer includes a first portion that covers the adhesive layer and a second portion that covers the second region. The groove portion is formed in each of the first portion and the second portion. The second portion is peeled off.

A method of preparing an electrochemical electrode which is partially or totally covered with a film that is obtained by spreading an aqueous solution comprising a water-soluble binder over the electrode and subsequently drying same. The production cost of the electrodes thus obtained is reduced and the surface porosity thereof is associated with desirable resistance values.

A method of manufacturing an electrode, the electrode including a coated portion coated with an electrode active material and an electrode tab protruding from the coated portion, the method including setting a region of the non-coated portion at a center of foil based on a longitudinal direction of the foil so that the region of the non-coated portion corresponds to a protruding length of the electrode tab, forming a pair of coated portions at two opposite sides of the non-coated portion by applying the electrode active material so that the pair of coated portions is symmetrically disposed at the two opposite sides based on the non-coated portion, and forming an electrode tab with a preset pattern by processing the non-coated portion by using a cutting unit.

A strip-shaped electrode sheet includes an electrode foil including a strip-shaped foil exposed portion in which the electrode foil is exposed, a strip-shaped active material layer extending in a longitudinal direction, and a strip-shaped insulator layer containing insulating resin and formed on an insulator-layer support portion along a one-side layer edge portion of the active material layer and between the foil exposed portion of the electrode foil and an active-material-layer support portion. The insulator layer is located lower than a top face of the active material layer toward the electrode foil and includes a slant coating portion covering at least a lower portion of a one-side slant portion of the active material layer and a foil coating portion extending from the slant coating portion in a width-direction one side and covering the insulator-layer support portion of the electrode foil.

The present invention relates to a method for producing a substrate (2) which is coated with an alkali metal (1), in which method a promoter layer (3) which is composed of a material which reacts with the alkali metal (1) by at least partial chemical reduction of the promoter layer (3) is applied to a surface of the substrate (2) and a surface of the promoter layer (3) is acted on by an alkali metal (1) and then the alkali metal (1) is converted into the solid phase and a coating containing the alkali metal is formed.

An electrode is capable of achieving both the safety of a corresponding electrochemical device and at least one of the output or the capacity retention rate. The electrode contains an electrode composite material layer, an insulating layer, and an electrode substrate. The electrode composite material layer and the insulating layer are sequentially formed on the electrode substrate, and the electrode composite material layer is coated by the insulating layer. An average value of the coverage percentage of the electrode composite material layer by the insulating layer in the electrode is 90% or more.

The present invention pertains to a flexible electrode, to a process for the manufacture of said flexible electrode and to uses of said flexible electrode in electrochemical devices, in particular in secondary batteries.

A solid-state composite electrode includes active electrode particles, ionically conductive particles, and electrically conductive particles. Each of the ionically conductive particles is at least partially coated with an isolation material that inhibits inter-diffusion of the ionically conductive particles with the active electrode particles. A battery cell includes a first current collector, a solid electrolyte layer, a first solid-state composite electrode having ionically conductive particles coated with an isolation material and positioned between the first current collector and the solid electrolyte layer, a second current collector, and a second electrode positioned between the solid electrolyte layer and the second current collector. A method of forming a solid-state composite electrode includes mixing together active electrode particles and electrically conductive particles with ionically conductive particles that are each at least partially coated with an isolation material. The mixture is formed into a film via tape-casting, and sintered at a temperature greater than 600° C.

The present disclosure provides a method for forming a layered anode material. The method includes contacting a precursor material and a first electrolyte. The precursor material is a layered ionic compound represented by MX.sub.2, where M is one of calcium and magnesium and X is one of silicon, germanium, and boron. The method further includes applying a first bias and/or current as the precursor material contacts the first electrolyte so as to remove cations from the precursor material to create a two-dimensional structure that defines the layered anode material. In certain variations, the method further include contacting the two-dimensional structure and a second electrolyte, and applying a second bias and/or current as the two-dimensional structure contacts the second electrolyte so as to cause lithium ions to move into interlayer spaces or voids created in the two-dimensional structure by the removal of the cations thereby forming the layered anode material.