The invention relates to a method for applying polymer patches, in particular from polymer electrode material, on a carrier substrate, including the following method steps:

a) plasticizing the polymer electrode material to form a melt,

b) feeding the plasticized polymer electrode material via at least one die to a heated, structured roller or to a heated, structured conveyor belt, wherein the roller and/or the conveyor belt have recesses that correspond to the dimensions of the patches to be applied,

c) applying the plasticized polymer electrode material on a carrier substrate by bringing the roller and/or the conveyor belt in contact with a carrier substrate.

A method of co-extruding battery components includes forming a first thin film battery component via hot melt extrusion, and forming a second thin film battery component via hot melt extrusion. A surface treatment is applied to a surface region of at least one of the first and second components so that, relative to a remainder of the at least one component, the surface region has at least one of a decreased inter-particle distance, a decreased amount of polymer binder material, and an increased amount of exposed ionically conductive material. The first and second components are fed through a co-extrusion die to form a co-extruded multilayer thin film.

The present invention relates to a method for producing a polymer composite material, particularly an electrode (10) and/or a separator, for an electrochemical cell, particularly for a battery cell and/or fuel cell and/or electrolysis cell. In order to improve the production of polymer composite materials, in the form of electrodes and/or separators, for example, particularly for electrochemical cells, and the properties and/or functionality thereof, such as the specific energy density and/or electrical conductivity thereof, at least one swellable polymer (1) is mixed with a solvent quantity of at least one solvent (2), which can be absorbed completely in the at least one swellable polymer (1) by swelling the at least one swellable polymer (1) and which swells the at least one swellable polymer (1), and with at least one particulate material (3, 4). A polymer composite material, particularly an electrode (10) and/or a separator, for an electrochemical cell, particularly for a battery cell and/or fuel cell and/or electrolysis cell, is then formed from the mixture (1, 2, 3, 4).

A method for depositing lithium on a substrate to form an electrode is provided. The method includes applying a printable lithium composition comprised of lithium metal powder, a polymer binder compatible with the lithium metal powder, a rheology modifier compatible with the lithium metal powder and a solvent compatible with the lithium metal powder and with the polymer binder, to a substrate.

A solid-state battery comprising a cathode, an anode and a solid electrolyte is provided. In one embodiment, the cathode, anode and/or solid electrolyte is formed from a printable lithium composition including lithium metal powder, a polymer binder compatible with the lithium metal powder, a rheology modifier compatible with the lithium metal powder, and a solvent compatible with the lithium metal powder and with the polymer binder. In another embodiment, lithium is deposited onto the solid electrolyte with a lithium printable lithium composition including lithium metal powder, a polymer binder compatible with the lithium metal powder, a rheology modifier compatible with the lithium metal powder, and a solvent compatible with the lithium metal powder and with the polymer binder.

The invention features an electrochemical cell having an anode and a cathode; wherein at least one of the anode and cathode includes a solid ionically conducting polymer material that can ionically conduct hydroxyl ions.

To lower electrical resistance by increasing the interfacial surface area and the adhesion between a current collector and an active material or an electrolyte, or between the active material and the electrolyte in an all-solid-state battery. In addition, to improve battery performance by eliminating or minimizing residual carbon originating from a binder. A slurry, composed of an electrode active material and a solvent, and a slurry, composed of electrolyte particles and a solvent, can be impacted against a target and thereby attached thereto to form a high-density layer and improve adhesion. Moreover, residual carbon is eliminated or minimized by eliminating or minimizing the content of binders, thereby improving battery performance.

A nozzle is provided for providing anode material into an electrochemical cell and method of using the same. The nozzle comprises a hollow tubular body extending between an open upper end and an open lower end; a lower deflector spaced apart from the open lower end of the hollow tubular body and forming an annular opening between a deflection surface of the lower deflector and the open lower end of the hollow tubular body; and a support rod connecting the lower deflector with the hollow tubular body, wherein the support rod is suspended within an interior of the hollow tubular body by one or more support trusses.

The invention features an electrochemical cell having an anode and a cathode; wherein at least one of the anode and cathode includes a solid ionically conducting polymer material that can ionically conduct hydroxyl ions.

The present invention relates to an electrode coating apparatus that is capable of adjusting a temperature of electrode slurry. Also, the electrode coating apparatus for applying electrode slurry to an electrode collector includes a storage part storing the electrode slurry, a discharge part discharging the electrode slurry stored in the storage part to the electrode collector, and a heating part heating the discharge part.