Provided are electrochemical cells and methods of manufacturing these cells. An electrochemical cell comprises a positive electrode and an electrolyte layer, printed over the positive electrode. In some examples, each of the positive electrode, electrolyte layer, and negative electrode comprises an ionic liquid enabling ionic transfer. The negative electrode comprises a negative active material layer (e.g., comprising zinc), printed over and directly interfacing the electrolyte layer. The negative electrode also comprises a negative current collector (e.g., copper foil) and a conductive pressure sensitive adhesive layer. The conductive pressure sensitive adhesive layer is disposed between and adhered to, directly interfaces, and provides electronic conductivity between the negative active material layer and the negative current collector. In some examples, the conductive pressure sensitive adhesive layer comprises carbon and/or metal particles (e.g., nickel, copper, indium, and/or silver). Furthermore, the conductive pressure sensitive adhesive layer may comprise an acrylic polymer, encapsulating these particles.

A device for producing an energy store comprises a plurality of modules, the modules comprising a first electrode module, a second electrode module and a stack module. The energy store comprises a cell, the cell containing a first electrode, a second electrode and a separating layer, wherein the separating layer is arranged between the first electrode and the second electrode. The first electrode module comprises a first screen printing device for producing the first electrode and the second electrode module comprises a second screen printing device for producing the second electrode.

Disclosed is a flexible battery made of a cathode comprising printable graphite, the cathode positioned on a first side of a paper; an anode comprising aluminum on a second side of the paper; an aqueous electrolyte comprising water and an aluminum halide, the aqueous electrolyte saturated within the paper; and an encapsulating film surrounding the anode and cathode.

Various embodiments disclosed relate to novel methods of fabricating 3-D Li ion batteries using direct nanoimprint lithography. The present invention includes methods of fabricating high surface area electrodes, including imprint patterning of high aspect ratio parallel grating style electrodes. The method includes coating a substrate with an ink containing nanoparticles and subsequently annealing the ink into a desired pattern.

Disclosed and described herein are systems and methods of energy generation from fabric electrochemistry. An electrical cell is created when electrodes (cathodes and anodes) are ‘printed’ on or otherwise embedded into fabrics to generate DC power when moistened by a conductive bodily liquid such as sweat, wound, fluid, etc. The latter acts, in turn, as the cell's electrolyte. A singular piece of fabric can be configured into multiple cells by dividing regions of the fabric with hydrophobic barriers and having at least one anode-cathode set in each region. Flexible inter-connections between the cells can be used to scale the generated power, per the application requirements.

Various embodiments disclosed relate to novel methods of fabricating 3-D Li ion batteries using direct nanoimprint lithography. The present invention includes methods of fabricating high surface area electrodes, including imprint patterning of high aspect ratio parallel grating style electrodes. The method includes coating a substrate with an ink containing nanoparticles and subsequently annealing the ink into a desired pattern.

Provided are electronic circuits, comprising electrochemical cells directly integrated with other devices of the circuits, and methods of manufacturing these circuits. The direct integration occurs during cell manufacturing, which allows sharing components, reducing operation steps and failure points, and reducing cost and size of the circuits. For example, a portion of a cell enclosure may be formed by a circuit board, providing direct mechanical integration. More specifically, the cell is fabricated right on the circuit board. In the same or other examples, one or both cell current collectors extend outside of the cell boundary and used by other devices, providing direct electrical integration without a need for intermediate connections and eliminating additional failure points. Furthermore, printing one or more components of electrochemical cells, such as electrolytes and current collectors, allows achieving higher levels of mechanical and electrical integration that are generally not available in conventional cells.

In one aspect, the present disclosure relates to a liquid electrophotographic electrode ink composition comprising: a thermoplastic polymer comprising a copolymer of an olefin and acrylic acid and/or methacrylic acid; an electroactive material comprising a lithium intercalation material; a charge adjuvant, and a liquid carrier.

A composite material for use as an electrode of an electrochemical cell comprises: a matrix that is provided by matrix particles that comprise an electrode active material; and a conductive fraction that is both electronically-conductive and ionically-conductive, the conductive fraction being provided by conductive particles that are distributed among the matrix particles. The conductive particles comprise either a material that is both ionically- and electronically-conductive; or a mixture of ionically-conductive particles and electronically-conductive particles, the electronically-conductive particles having a sphericity of at least 0.6. The conductive particles have a D90 value that is at least 10% of the D50 value of the matrix particles.

The present invention relates to an all-solid-state battery and a manufacturing method thereof.

An all-solid-state battery according to an embodiment of the present invention includes: a positive electrode positioned on a positive electrode current collector; a negative electrode positioned on a negative electrode current collector; and a solid-state electrolyte layer positioned between the positive electrode and the negative electrode, wherein the positive electrode includes a positive electrode active material and a solid-state electrolyte, and concentrations of the positive electrode active material and the solid-state electrolyte have a stepwise concentration gradient in which the concentration of the positive electrode active material to the solid-state electrolyte decreases from a side closer to the positive electrode current collector toward a side closer to the solid-state electrolyte layer.