The present invention relates to a method of preparing a positive electrode active material precursor for a lithium secondary battery in which particle size uniformity and productivity may be improved by using three reactors, a method of preparing a positive electrode active material for a lithium secondary battery by using the above-prepared positive electrode active material precursor for a lithium secondary battery, and a positive electrode for a lithium secondary battery and a lithium secondary battery which include the above-prepared positive electrode active material for a lithium secondary battery.

The invention relates to a method for preparing core-shell structured particle precursor under a co-precipitation reaction. In this method, by controlling the feeding of different types of anion compositions and/or cation compositions, and adjusting the pH to match with the species, precipitated particles are deposited to form a precipitated particle slurry, filtering, and drying the precipitated particle slurry to yield the particle precursor. The invention also provides a particle precursor which includes a core-shell structure. The shell is made of gradient anions and/or cations. Such particle precursor can be used to prepare cathode of lithium-ion battery.

The present disclosure provides a method for preparing full-gradient particle precursors, and the full-gradient particle precursor prepared thereby. By controlling different types of anion compositions and/or cation compositions gradually changed to other types, and adjusting the pH to match with the species, precipitated particles are deposited to form a slurry, collecting the precipitated particle, treating with water, and drying to yield the particle precursor. After being washed and dried, the particle precursor is further mixed with lithium source, after calcining to yield cathode active particles. The cathode active particles can be used to prepare cathode of lithium-ion battery.

A cobalt oxide for a lithium secondary battery, a method of preparing the cobalt oxide; a lithium cobalt oxide for a lithium secondary battery formed from the cobalt oxide; and a lithium secondary battery having a positive electrode including the lithium cobalt oxide, the cobalt oxide having a tap density of about 2.8 g/cc to about 3.0 g/cc, and an intensity ratio of about 0.8 to about 1.2 of a second peak at 2 of about 31.31 to a first peak at 2 of about 191 in X-ray diffraction spectra, as analyzed by X-ray diffraction.

The present application describes the use of a solid electrolyte interphase (SEI) fluorinating precursor and/or an SEI fluorinating compound to coat an electrode material and create an artificial SEI layer. These modifications may increase surface passivation of the electrodes, SEI robustness, and structural stability of the silicon-containing electrodes.

In an aspect, a method of making a composition, comprising forming a solvent mixture comprising a polymer and a solvent; precipitating the solvent mixture with a non-solvent to form the composition comprising the filler in a fibrillated polymer matrix, wherein the composition is in the form of a particulate and at least one of the solvent and the non-solvent comprises a filler; and separating the composition from the solvent and the non-solvent to isolate the composition. In another aspect, a porous material wherein the filler particles are mechanically bonded together by the polymer and wherein the polymer is present as filaments adhering to and connecting the filler particles across interstitial spaces between the filler particles. In another aspect, a precipitated polymer solution produced by a phase inversion where the majority of the liquids can be mechanically removed.

The embodiments disclosed herein relates to a method for producing a secondary battery material from black mass. The method for producing a secondary battery material from black mass according to one embodiment includes a roasting step of roasting black mass, a pre-extraction step of leaching a roasted black mass roasted in the roasting step with water to separate a lithium solution and a cake, a first evaporation concentration step of producing lithium carbonate crystals by evaporating and concentrating the lithium solution produced in the pre-extraction step, a leaching step of leaching the cake separated in the pre-extraction step, a first purification step of removing copper and aluminum from the leaching solution produced in the leaching step, a post-extraction step of neutralizing the solution prepared in the first purification step and separating the solution into a lithium solution and a cake containing Ni, Co, and Mn (NCM cake), a feeding step of feeding the lithium carbonate crystals produced in the first evaporation concentration step and the lithium solution prepared in the post-extraction step to a lithium hydroxide production step.

Provided is a positive-electrode active material for a nonaqueous electrolyte secondary battery, including a lithium transition metal composite oxide particle having a layered structure and containing nickel, and an oxide containing lithium and aluminum and an oxide containing lithium and boron adhering to a surface of the lithium transition metal composite oxide particle. The lithium transition metal composite oxide particle includes a secondary particle formed by aggregation of primary particles containing a solid solution of aluminum in a surface layer. The lithium transition metal composite oxide particles have a composition with a difference of more than 0.22 mol % and less than 0.6 mol % between a ratio of the number of moles of aluminum in the solid solution in the surface layer of the primary particles relative to a total number of moles of metal other than lithium and a ratio of the number of moles of aluminum present in a region other than the surface layer of the primary particles relative to the total number of moles of metal other than lithium.

The present invention provides a cost-effective method of synthesizing phosphate salt of a metal M such as Fe and Mn that can be used for electrode active material of a lithium secondary battery. An oxidization-precipitation reaction is carried out on metal such as Fe(II) and Mn(II) to produce phosphate salt and hydroxide of the metal oxidized e.g. Fe(III) and Mn(III). With overdosed phosphoric acid, hydroxide of the oxidized metal is then converted to a phosphate salt. The invention also provides a method of preparing wet phosphate salt nanoparticles and their application in the synthesis of a cathode material. The present invention exhibits numerous technical merits such as lower cost, easier operation, and being environmentally friendly.

A process for producing a lithium-manganese-rich layered oxide cathode material or a lithium-manganese-rich layered oxide cathode material precursor includes co-precipitating a dissolved Li compound and a dissolved Mn salt selected from the group consisting of Mn(CH.sub.3COO).sub.2, Mn(NO.sub.3).sub.2, MnSO.sub.4, and mixtures thereof, from an aqueous solution, in the presence of a precipitator which reacts at least with the dissolved Mn salt to form a carbonate, thereby providing a precipitate which includes MnCO.sub.3 and a lithium compound as a lithium-manganese-rich layered oxide cathode material precursor. The invention extends to a lithium-manganese-rich layered oxide cathode material or a lithium-manganese-rich layered oxide cathode material precursor, to an electrochemical cell, and to methods of making and operating an electrochemical cell.