A composite cathode active material includes: a secondary including a core including a plurality of primary particles; and a shell on the core, wherein the plurality of primary particles include a nickel-containing lithium transition metal oxide doped with a first metal, and wherein at least one grain boundary between the plurality of primary particles includes a first composition including the first metal.

In an aspect, a method of making a composition, comprising forming a solvent mixture comprising a polymer and a solvent; precipitating the solvent mixture with a non-solvent to form the composition comprising the filler in a fibrillated polymer matrix, wherein the composition is in the form of a particulate and at least one of the solvent and the non-solvent comprises a filler; and separating the composition from the solvent and the non-solvent to isolate the composition. In another aspect, a porous material wherein the filler particles are mechanically bonded together by the polymer and wherein the polymer is present as filaments adhering to and connecting the filler particles across interstitial spaces between the filler particles. In another aspect, a precipitated polymer solution produced by a phase inversion where the majority of the liquids can be mechanically removed.

A method of making an active layer for an activated carbon anode in a lead carbon battery includes forming a solvent mixture including poly(vinylidene fluoride) and a solvent; combining the solvent mixture with a non-solvent to form a precipitate comprising an activated carbon in a fibrillated poly(vinylidene fluoride) matrix; separating the precipitate from the solvent and the non-solvent; and forming the active layer from the precipitate. An active layer is formed by the method. A lead carbon battery includes an activated carbon anode comprising the active layer and a current collector, wherein the active layer is in electrical contact with the current collector; a lead oxide cathode that is in electrical contact with a cathode side current collector; an acid located in between the activated carbon anode and the cathode; and a casing encapsulating the activated carbon anode, the cathode, and the acid.

An oxide all-solid-state battery excellent in lithium ion conductivity and joint strength between an anode active material layer and solid electrolyte layer thereof. In the oxide all-solid-state battery, the solid electrolyte layer is a layer mainly containing a garnet-type oxide solid electrolyte sintered body represented by the following formula (1): (Li.sub.x-3y-z, E.sub.y, H.sub.z)L.sub.M.sub.O.sub.; a solid electrolyte interface layer is disposed between the anode active material layer and the solid electrolyte layer; the solid electrolyte interface layer contains at least a Si element and an O element; and a laminate containing at least the anode active material layer, the solid electrolyte interface layer and the solid electrolyte layer has peaks at positions where 2=32.30.5, 37.60.5, 43.80.5, and 57.70.5 in a XRD spectrum obtained by XRD measurement using CuK irradiation.

Disclosed herein are double-layer cathode active materials comprising a nickel-based cathode active material as an inner layer material and a transition metal mixture-based cathode active material as an outer layer material facing an electrolyte. Since the nickel-based cathode active material as an inner layer material has high-capacity characteristics and the transition metal mixture-based cathode active material as an outer layer material facing an electrolyte has superior thermal safety, the double-layer cathode active materials have high capacity, high charge density, improved cycle characteristics and superior thermal safety.

In an aspect, a method of making a composition, comprising forming a solvent mixture comprising a polymer and a solvent; precipitating the solvent mixture with a non-solvent to form the composition comprising the filler in a fibrillated polymer matrix, wherein the composition is in the form of a particulate and at least one of the solvent and the non-solvent comprises a filler; and separating the composition from the solvent and the non-solvent to isolate the composition. In another aspect, a porous material wherein the filler particles are mechanically bonded together by the polymer and wherein the polymer is present as filaments adhering to and connecting the filler particles across interstitial spaces between the filler particles. In another aspect, a precipitated polymer solution produced by a phase inversion where the majority of the liquids can be mechanically removed.

A sulfur particle containing a core of elemental sulfur having homogeneously dispersed particles of a conductive carbon and branched polyethyleneimine; and a coating of branched polyethyleneimine (bPEI) encapsulating the core is provided. In the sulfur particle the dispersed particles of conductive carbon are associated with the bPEI. A cathode having an active material containing the sulfur particles and a sulfur loading of 1.0 mg S/cm.sup.2 to 10 mg/cm.sup.2 and a battery containing the cathode are also provided.

The present disclosure provides a method for preparing full-gradient particle precursors, and the full-gradient particle precursor prepared thereby. By controlling different types of anion compositions and/or cation compositions gradually changed to other types, and adjusting the pH to match with the species, precipitated particles are deposited to form a slurry, collecting the precipitated particle, treating with water, and drying to yield the particle precursor. After being washed and dried, the particle precursor is further mixed with lithium source, after calcining to yield cathode active particles. The cathode active particles can be used to prepare cathode of lithium-ion battery.

The embodiments disclosed herein relates to a method for producing a secondary battery material from black mass. The method for producing a secondary battery material from black mass according to one embodiment includes a roasting step of roasting black mass, a pre-extraction step of leaching a roasted black mass roasted in the roasting step with water to separate a lithium solution and a cake, a first evaporation concentration step of producing lithium carbonate crystals by evaporating and concentrating the lithium solution produced in the pre-extraction step, a leaching step of leaching the cake separated in the pre-extraction step, a first purification step of removing copper and aluminum from the leaching solution produced in the leaching step, a post-extraction step of neutralizing the solution prepared in the first purification step and separating the solution into a lithium solution and a cake containing Ni, Co, and Mn (NCM cake), a feeding step of feeding the lithium carbonate crystals produced in the first evaporation concentration step and the lithium solution prepared in the post-extraction step to a lithium hydroxide production step.

Provided is an apparatus for producing a positive electrode active material precursor. The apparatus includes: a reactor into which a reaction solution is introduced; a stirrer being inserted into the reactor and stirring the reaction solution; and a filter type baffle being inserted into the reactor and including a filter.