A bipolar battery (1) comprising a stack of multiple bipolar plates (9) sandwiched between two monopolar plates (6, 8) is disclosed. The bipolar plates (9) each comprise a conductive polymer core (22) and an integrally formed non-conductive polymer surround (4), a layer of cathode material (16) on a first side of the bipolar plate (9), and a layer of anode material (28) on a second, opposite side of the bipolar plate (9). The integrally formed non-conductive polymer surround (4) extends from the conductive polymer core (22) further on one side than the other, such that on one side a first recess (19) is defined for accommodating electrolyte material of the battery (1). The layers of anode material (28) and cathode material (16) are contained within a casing formed at least in part by the integrally formed non-conductive polymer surrounds (4) of all of the bipolar plates (9).

Lead/acid batteries are provided that can include: a plurality of electrodes having a planar copper conductive core member bounded by a polymeric frame maintaining the conductive core member in the planar state.

Lead/acid batteries are provided that can include: a plurality of electrodes having a planar copper conductive core member bounded by a polymeric frame maintaining the conductive core member in the planar state.

A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.

The invention relates to a laminar textile material for covering a pasty active mass on a battery electrode. The invention further relates to a battery electrode having such a material, to a battery, and to a method for producing battery electrodes. Potential improvements of lead batteries are disclosed that are more practical than previously known solutions, and that stabilize the pasty active mass on the battery electrodes. A laminar textile material is disclosed to this end, comprising glass fibers and fibers made of a thermoplastic, e.g. polyester.

The invention relates to a laminar textile material for covering a pasty active mass on a battery electrode. The invention further relates to a battery electrode having such a material, to a battery, and to a method for producing battery electrodes. Potential improvements of lead batteries are disclosed that are more practical than previously known solutions, and that stabilize the pasty active mass on the battery electrodes. A laminar textile material is disclosed to this end, comprising glass fibers and fibers made of a thermoplastic, e.g. polyester.

An electrospun coated component for a lead acid battery is disclosed. The electrospun coated component includes positive electrode, negative electrode, and separator. The separator may comprise a low-conducting and/or non-conductive material. A method of electrospun coating these components of a LAB is provided. Suitable compositions and conditions for electrospun coating on to LAB components are further provided in this disclosure.

An electrospun coated component for a lead acid battery is disclosed. The electrospun coated component includes positive electrode, negative electrode, and separator. The separator may comprise a low-conducting and/or non-conductive material. A method of electrospun coating these components of a LAB is provided. Suitable compositions and conditions for electrospun coating on to LAB components are further provided in this disclosure.

Methods for removing sulfate from a battery electrode, methods for refurbishing batteries, methods of depositing a film on a battery electrode, and refurbished batteries are described. Methods for removing sulfate from a batter electrode include placing the battery electrode in a chelate solution to solubilize the sulfate and remove sulfate deposits from the battery electrode. Methods further include performing electrodeposition of a metal film on a battery electrode using chelate-metal solution resulting from the soaking process.

Methods for removing sulfate from a battery electrode, methods for refurbishing batteries, methods of depositing a film on a battery electrode, and refurbished batteries are described. Methods for removing sulfate from a batter electrode include placing the battery electrode in a chelate solution to solubilize the sulfate and remove sulfate deposits from the battery electrode. Methods further include performing electrodeposition of a metal film on a battery electrode using chelate-metal solution resulting from the soaking process.