Embodiments of the present invention are in the field of materials, apparatus, process, methods, and designs for manufacture of a thin film energy storage devices with a capacity greater then 1 mA-hr-cm.sup.−2 including thin film Lithium metal and Li+ ion batteries and capacitors having high energy density and high cycle life due to the incorporation of at least one vacuum thin film with respect to protection and electrical conductivity of the electrodes, and at least one vacuum thin film electrolyte for electrical insulation of the electrodes and ion conduction after assembly for low self discharge and high cycle life battery cells.

A nonaqueous electrolyte secondary battery includes a positive electrode, a nonaqueous electrolytic solution, and a negative electrode. The negative electrode includes a negative electrode current collector and a negative electrode active material layer which is formed on the negative electrode current collector. The negative electrode active material layer has a first region and a second region. The first region is a region formed on a surface of the negative electrode current collector and contains lithium titanium composite oxide as a major component. The second region is a region including a surface of the negative electrode active material layer and contains lithium titanium composite oxide as a major component and further contains silicon oxide.

A rechargeable lithium battery including an electrode assembly includes a positive electrode including a positive current collector and a positive active material layer disposed on the positive current collector; a negative electrode including a negative current collector, a negative active material layer disposed on the negative current collector, and a negative electrode functional layer disposed on the negative active material layer; and a separator, wherein the positive active material layer includes a first positive active material including at least one of a composite oxide of metal selected from cobalt, manganese, nickel, and a combination thereof and lithium and a second positive active material including a compound represented by Chemical Formula 1, the negative electrode functional layer includes flake-shaped polyethylene particles, and a battery capacity is greater than or equal to about 3.5 Ah.
Li.sub.aFe.sub.1−x1M.sub.x1PO.sub.4  [Chemical Formula 1] In Chemical Formula 1, 0.90≤a≤1.8, 0≤x1≤0.7, and M is Mn, Co, Ni, or a combination thereof.

A method for preparing an electrode for use in lithium batteries and the resulting electrodes are described The method comprises coating a slurry of silicon, sulfur doped graphene and polyacrylonitrile on a current collector followed by sluggish heat treatment.

A method for manufacturing a nonaqueous electrolyte secondary battery according to an embodiment of the present invention is a method for manufacturing a nonaqueous electrolyte secondary battery including a positive electrode plate and a negative electrode plate provided with a negative electrode mixture layer containing graphite and a silicon material and includes a step of applying positive electrode mixture slurry containing a lithium-transition metal composite oxide and polyvinylidene fluoride to a positive electrode current collector, a step of forming a positive electrode mixture layer by drying the positive electrode mixture slurry, and a step of heat-treating the positive electrode mixture layer. The temperature of heat treatment is preferably 160° C. to 350° C.

The present invention provides an anode active material and a method for preparing the same, wherein the anode active material has a core-shell structure having formula (MOx-Liy)-C (here, M is a metal (or metalloid), x is greater than 0 and less than 1.5, and y is greater than 0 and less than 4) and including a core part containing an alloy of a metal (or metalloid) oxide-Li (MOx-Liy) and a shell part containing a carbon material coated on a surface of the core part, wherein the shell part contains lithium in an amount less than 5 atm % in the surface and the inner portion thereof. The anode active material can provide high capacity, excellent cycle characteristics, excellent volume expansion control capability, and high initial efficiency.

The present invention provides a positive electrode active material for a secondary battery, which includes a core, a shell disposed to surround the core, and a buffer layer which is disposed between the core and the shell and includes pores and a three-dimensional network structure connecting the core and the shell, wherein, the core, the shell, and the three-dimensional network structure of the buffer layer each independently include a lithium nickel manganese cobalt-based composite metal oxide and at least one metallic element of the nickel, the manganese, and the cobalt has a concentration gradient that gradually changes in any one region of the core, the shell, and the entire positive electrode active material.

Disclosed is a lithium complex oxide and method of manufacturing the same, more particularly, a lithium complex oxide effective in improving the characteristics of capacity, resistance, and lifetime with reduced residual lithium and with different interplanar distances of crystalline structure between a primary particle locating in a internal part of secondary particle and a primary particle locating on the surface part of the secondary particle, and a method of preparing the same.

There is provided a secondary battery including a cathode, an anode including an anode active material layer and a coating film, and an electrolytic solution. The anode active material layer includes a titanium-containing compound, and a surface of the anode active material layer is coated with the coating film. The electrolytic solution includes one or more of unsaturated cyclic carbonate esters. Porosity of a portion of the anode active material layer measured with use of a mercury intrusion technique is within a range from 30% to 50% both inclusive. The portion of the anode active material layer is cut together with a portion of the coating film from a surface of the coating film to a depth of 10 μm.

Systems and methods for water based phenolic binders for silicon-dominant anodes may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and a pyrolyzed water-based phenolic binder. The water-based phenolic binder may include phenolic/resol type polymers crosslinked with poly(methyl vinyl ether-alt-maleic anhydride), poly(methyl vinyl ether-alt-maleic acid), and/or Poly(acrylamide-co-diallyldimethylammonium chloride) (PDADAM). The electrode coating layer may further include conductive additives. The current collector may comprise one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer. The electrode coating layer may include more than 70% silicon. The electrode may be in electrical and physical contact with an electrolyte, where the electrolyte includes a liquid, solid, or gel. The battery electrode may be in a lithium ion battery.