Various graphite additives were incorporated into the positive battery paste composition to compare their effects on the positive active mass utilization of lead-acid batteries. The disclosure is related to battery paste composition for preparing a lead-acid battery plate comprising a graphite additive selected from the group consisting of globular natural graphite, natural flake graphite, expanded flake graphite, and combinations thereof. The disclosure is also related to a battery paste composition comprising a sodium polymethacrylate dispersant. The disclosure is further related to batteries prepared by these battery paste compositions.

Described herein are multilayer composite foil materials, as well as methods of making and using multilayer composite foil materials. The composite foil materials can comprise different layers of different metals which may have differing activity toward an active metal, such as lithium. The different layers may allow the composite foil material to include layers that are more active towards the active metal, providing for electrochemical activity, and other layers that are less active towards the active metal, and serving as structural layers. The multilayer composite foils are useful as anodes of electrochemical cells, such as lithium ion cells.

A homogenously mixed metal manganese oxide. The mixed metal manganese oxide includes a homogenous mixture of manganese and at least two more metals. The additional metals may be cesium, nickel, copper, bismuth, cobalt, magnesium, iron, aluminum, scandium, vanadium, chromium, silver, gold, titanium, or, lead. A method of making the metal manganese oxide material includes mixing salts of manganese and the additional metals. The mixture may be activated and digested at an elevated temperature. Also, a battery having a cathode made from the homogenously mixed metal manganese oxide.

A homogenously mixed metal manganese oxide. The mixed metal manganese oxide includes a homogenous mixture of manganese and at least two more metals. The additional metals may be cesium, nickel, copper, bismuth, cobalt, magnesium, iron, aluminum, scandium, vanadium, chromium, silver, gold, titanium, or, lead. A method of making the metal manganese oxide material includes mixing salts of manganese and the additional metals. The mixture may be activated and digested at an elevated temperature. Also, a battery having a cathode made from the homogenously mixed metal manganese oxide.

A non-woven fiber mat for lead-acid batteries is provided. The non-woven fiber pasting mat includes glass fibers coated with a sizing composition; a binder composition; and one or more additives. The additives reduce water loss in lead-acid batteries.

A non-woven fiber mat for lead-acid batteries is provided. The non-woven fiber pasting mat includes glass fibers coated with a sizing composition; a binder composition; and one or more additives. The additives reduce water loss in lead-acid batteries.

In one or more embodiment described herein, a precursor of an active material of an electrode of a lead-acid battery may be made by a process that includes forming an active material paste and curing the active material paste to form the precursor of the active material of the electrode of the lead-acid battery. The active material paste may be made by combining at least water, an acid, a glass composition having at least 25 wt. % of a single metal oxide, and lead oxide. The metal oxide may be selected from barium oxide, lead oxide, zinc oxide, or antimony oxide.

In one or more embodiment described herein, a precursor of an active material of an electrode of a lead-acid battery may be made by a process that includes forming an active material paste and curing the active material paste to form the precursor of the active material of the electrode of the lead-acid battery. The active material paste may be made by combining at least water, an acid, a glass composition having at least 25 wt. % of a single metal oxide, and lead oxide. The metal oxide may be selected from barium oxide, lead oxide, zinc oxide, or antimony oxide.

According to one or more embodiments presently described, a mixture of lead oxide and lead metal particles may be formed by a method that includes forming a molten metal lead material from a solid lead metal supply material, introducing the molten metal lead material into a reaction zone of a reactor, and contacting the molten metal lead material with an oxidizing gas in the reaction zone to oxidize a portion of the molten metal lead material and form at least solid lead oxide particles and solid lead metal particles. The molten metal lead material may be introduced to the reaction zone in a laminar flow or as atomized molten particles. The weight ratio of formed solid lead oxide particles to solid lead metal particles may be less than 99:1.

According to one or more embodiments presently described, a mixture of lead oxide and lead metal particles may be formed by a method that includes forming a molten metal lead material from a solid lead metal supply material, introducing the molten metal lead material into a reaction zone of a reactor, and contacting the molten metal lead material with an oxidizing gas in the reaction zone to oxidize a portion of the molten metal lead material and form at least solid lead oxide particles and solid lead metal particles. The molten metal lead material may be introduced to the reaction zone in a laminar flow or as atomized molten particles. The weight ratio of formed solid lead oxide particles to solid lead metal particles may be less than 99:1.