A method for preparing an electrode for use in lithium batteries and the resulting electrodes are described The method comprises coating a slurry of silicon, sulfur doped graphene and polyacrylonitrile on a current collector followed by sluggish heat treatment.

A material of porous graphene nanowires with a pore-rich structure is formed by synthesis of catalyst nanowires for porous graphene nanowires, chemical vapor deposition of a carbon source on the catalysts to grow graphene, removal of residual catalyst, and formation of the porous graphene nanowires. The porous graphene nanowires can be used as an electrochemical energy storage material, carriers of catalysts, a conductive material, an adsorption material, a desorption material, or the like.

A material of porous graphene nanowires with a pore-rich structure is formed by synthesis of catalyst nanowires for porous graphene nanowires, chemical vapor deposition of a carbon source on the catalysts to grow graphene, removal of residual catalyst, and formation of the porous graphene nanowires. The porous graphene nanowires can be used as an electrochemical energy storage material, carriers of catalysts, a conductive material, an adsorption material, a desorption material, or the like.

This disclosure relates to an SO.sub.2-based electrolyte for a rechargeable battery cell containing at least one conducting salt of the Formula (I) ##STR00001##
wherein M is a metal selected from the group consisting of alkali metals, alkaline earth metals, metals of group 12 of the periodic table of the elements and aluminum; x is an integer from 1 to 3; the substituents R, R.sup.2, R.sup.3 and R.sup.4 are each independently selected from the group consisting of C.sub.1-C.sub.10 alkyl, C.sub.2-C.sub.1 alkenyl, C.sub.2-C.sub.1 alkynyl, C.sub.3-C.sub.10 cycloalkyl, C.sub.6-C.sub.14 aryl, and C.sub.5-C.sub.14 heteroaryl; and Z is aluminum or boron.

This disclosure relates to an SO.sub.2-based electrolyte for a rechargeable battery cell containing at least one conducting salt of the Formula (I) ##STR00001##
wherein M is a metal selected from the group consisting of alkali metals, alkaline earth metals, metals of group 12 of the periodic table of the elements and aluminum; x is an integer from 1 to 3; the substituents R, R.sup.2, R.sup.3 and R.sup.4 are each independently selected from the group consisting of C.sub.1-C.sub.10 alkyl, C.sub.2-C.sub.1 alkenyl, C.sub.2-C.sub.1 alkynyl, C.sub.3-C.sub.10 cycloalkyl, C.sub.6-C.sub.14 aryl, and C.sub.5-C.sub.14 heteroaryl; and Z is aluminum or boron.

A process for recovering a nickel cobalt manganese hydroxide from recycled lithium-ion battery (LIB) material such as black mass, black powder, filter cake, or the like. The recycled LIB material is mixed with water and either sulfuric acid or hydrochloric acid at a pH less than 2. Cobalt, nickel, and manganese oxides from the recycled lithium-ion battery material dissolve into the acidic water with the reductive assistance of gaseous sulfur dioxide. Anode carbon is filtered from the acidic water, leaving the dissolved cobalt, nickel, and manganese oxides in a filtrate. The filtrate is mixed with aqueous sodium hydroxide at a pH greater than 8. Nickel cobalt manganese hydroxide precipitates from the filtrate. The nickel cobalt manganese hydroxide is filtered from the filtrate and dried. The filtrate may be treated ammonium fluoride or ammonium bifluoride to precipitate lithium fluoride from the filtrate. The composition ratio of nickel to cobalt to manganese in the acid filtrate may be adjusted to a desired ratio. The anode carbon is recovered and purified for reuse.

A process for recovering a nickel cobalt manganese hydroxide from recycled lithium-ion battery (LIB) material such as black mass, black powder, filter cake, or the like. The recycled LIB material is mixed with water and either sulfuric acid or hydrochloric acid at a pH less than 2. Cobalt, nickel, and manganese oxides from the recycled lithium-ion battery material dissolve into the acidic water with the reductive assistance of gaseous sulfur dioxide. Anode carbon is filtered from the acidic water, leaving the dissolved cobalt, nickel, and manganese oxides in a filtrate. The filtrate is mixed with aqueous sodium hydroxide at a pH greater than 8. Nickel cobalt manganese hydroxide precipitates from the filtrate. The nickel cobalt manganese hydroxide is filtered from the filtrate and dried. The filtrate may be treated ammonium fluoride or ammonium bifluoride to precipitate lithium fluoride from the filtrate. The composition ratio of nickel to cobalt to manganese in the acid filtrate may be adjusted to a desired ratio. The anode carbon is recovered and purified for reuse.

Energy storage devices, battery cells, and batteries may include a battery cell component that is formed by a method that includes forming a slurry that includes a ceramic material, a binder, and an ionic dispersant. The ceramic material may be greater than 50% of the slurry by weight. The method may also include applying the slurry to a polymeric material to form a two-layer separator. The slurry may be applied to a thickness of less than or about 10 μm.

Energy storage devices, battery cells, and batteries may include a battery cell component that is formed by a method that includes forming a slurry that includes a ceramic material, a binder, and an ionic dispersant. The ceramic material may be greater than 50% of the slurry by weight. The method may also include applying the slurry to a polymeric material to form a two-layer separator. The slurry may be applied to a thickness of less than or about 10 μm.

An electrochemical cell comprises an anode, a cathode and an electrolyte composition, wherein the anode comprises as anode active material a combination of at least a carbon material and a silicon material; and the electrolyte composition comprises a solvent, from 0.5 wt. % to 70 wt. %, based on the total weight of the electrolyte, of a fluorinated acyclic carboxylic acid ester compound, from 0.5 wt. % 10 wt. %, based on the total weight of the electrolyte, of a fluorinated cyclic carbonate compound; and an electrolyte salt.