In a non-aqueous secondary battery electrode, an electrode mixture layer containing an active material and a binder is provided on one side or both sides of a current collector. The current collector is made of austenitic stainless steel. The electrode mixture layer has a thickness of 200 m or more. The non-aqueous secondary battery electrode of the present invention is further characterized in that (1) the current collector has a thickness of 1 to 12 m, or (2) when the electrode mixture layer is divided into a region on a current collector side and a region on a surface side with respect to the center in a thickness direction, and the binder is contained in an amount of A mass % in the region on the current collector side and in an amount of B mass % in the region on the surface side, a ratio A/B is 0.60 to 0.95.

Methods of forming electrodes are described. In some embodiments, the method can include providing a current collector. The method can also include providing a mixture on the current collector. The mixture can include a precursor and silicon particles. The method can further include pyrolysing the mixture on the current collector to convert the precursor into one or more types of carbon phases to form a composite material and to adhere the composite material to the current collector. The one or more types of carbon phases can be a substantially continuous phase with the silicon particles distributed throughout the composite material.

Disclosed is a lithium secondary battery (10) including a positive electrode (11) containing a positive electrode active material capable of absorbing and releasing lithium ions, a negative electrode (12) including a negative electrode current collector, a separator (13) disposed between the positive electrode (11) and the negative electrode (12), and a nonaqueous electrolyte having lithium ion conductivity. At the negative electrode, lithium metal deposits during charging, and the lithium metal dissolves during discharging. The negative electrode current collector includes an austenitic stainless steel.

The present invention has as its technical issue to secure not only mechanical strength but also conductivity by increasing the contact area with the positive electrode active substance or positive electrode mixture while also securing corrosion resistance to alkali or an electrolytic solution when applying stainless steel foil to a current collector for a positive electrode of a secondary battery so as to deal with the increasingly higher capacities and smaller sizes and lighter weights of lithium ion secondary batteries and has as its object the provision of a current collector for a positive electrode of a secondary battery using such stainless steel foil. The invention is a current collector comprised of stainless steel foil made to decrease in surface hardness while obtaining corrosion resistance by giving it a chemical composition decreased in Cr and containing a trace amount of Sn or a chemical composition containing Ti, a thickness of 1 ?m or more and 20 ?m or less, and a surface hardness of a Vickers hardness of Hv300 or less applied to a secondary battery positive electrode. When measuring an electrical contact resistance between the positive electrode active substance and the current collector after pressing, when the filling ratio of the positive electrode mixture is 74%, the electrical contact resistance is 100? or less. In particular, that effect is exhibited when the density of the positive electrode mixture is 3.0 g/cm.sup.3 or more (filling ratio: 50% or more).

Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.

The invention relates to a battery comprising at least a cathode current collector, a cathode, a separator, an electrolyte, an anode and an anode current collector, the cathode being disposed between the cathode current collector and the separator, and the anode being disposed between the separator and the anode current collector, the battery further comprising a sealing gasket disposed on the periphery of the cathode, of the anode and of the separator and connecting the inner peripheral edge of the cathode current collector to the inner peripheral edge of the anode current collector. Said sealing gasket is at least partly made of a viscoelastic elastomeric material.

An electrochemical cell includes solid-state, printable anode layer, cathode layer and non-aqueous gel electrolyte layer coupled to the anode layer and cathode layer. The electrolyte layer provides physical separation between the anode layer and the cathode layer, and comprises a composition configured to provide ionic communication between the anode layer and cathode layer by facilitating transmission of multivalent ions between the anode layer and the cathode layer.

A battery includes an outer package including a laminated film including one or more resin layers, a terminal, and a melt-bonding assisting member including a thermoplastic resin and extending along the terminal. The outer package includes a melt-bonded region at which the terminal is sandwiched between the one or more resin layers via the melt-bonding assisting member. The terminal includes an inner part, a sandwiched part, and an outer part arranged in a first direction. The battery has a discharge capacity of 10 Ah or more.

The present invention provides a chromium-containing steel sheet for a current collector of a nonaqueous electrolyte secondary battery which has excellent corrosion resistance in a battery environment and, when used as a current collector of a nonaqueous electrolyte secondary battery, which enables the nonaqueous electrolyte secondary battery to have excellent cycle characteristics. A chromium-containing steel sheet for a current collector of a nonaqueous electrolyte secondary battery has a chemical composition containing 10% by mass or more of Cr. The chromium-containing steel sheet has an irregular structure including recesses and protrusions at a surface thereof. The average height of the protrusions is 20 nm or more and 100 nm or less, and the average spacing between the protrusions is 20 nm or more and 300 nm or less.

The present invention provides a one-sided electrode for a secondary battery comprising a current collector, an electrode mixture layer applied to one surface of the current collector, and an electrode distortion-preventing layer formed on the other surface of the current collector to which no electrode mixture is applied. The one-sided electrode according to the present invention exhibits significantly reduced warping or curling after a rolling process and has the advantages of facilitating subsequent processes and enabling enhanced productivity.