A battery separator has performance enhancing additives or coatings, fillers with increased friability, increased ionic diffusion, decreased tortuosity, increased wettability, reduced oil content, reduced thickness, decreased electrical resistance, and/or increased porosity. The separator in a battery reduces the water loss, lowers acid stratification, lowers the voltage drop, and/or increases the CCA. The separators include or exhibit performance enhancing additives or coatings, increased porosity, increased void volume, amorphous silica, higher oil absorption silica, higher silanol group silica, reduced electrical resistance, a shish-kebab structure or morphology, a polyolefin microporous membrane containing particle-like filler in an amount of 40% or more by weight of the membrane and ultrahigh molecular weight polyethylene having shish-kebab formations and the average repetition periodicity of the kebab formation from 1 nm to 150 nm, decreased sheet thickness, decreased tortuosity, separators especially well-suited for enhanced flooded batteries.

On each negative plate (1), a non-woven fabric (2) composed of fibers of at least one material selected from a group of materials comprising glass, pulp and polyolefins comes into contact with the entire surface of the plate without being integrated with the plate. Each negative plate (1), which is in contact with the non-woven fabric (2), is contained in an envelope separator (3) comprising a microporous synthetic resin sheet, and is laminated with a positive plate (4). The non-woven fabric is manufactured through papermaking process in which glass fibers, pulp and silica powder are preferably used and dispersed in water as the main components.

Positive active material pastes for flooded deep discharge lead-acid batteries, methods of making the same and lead-acid batteries including the same are provided. The positive active material paste includes lead oxide, a sulfate additive, and an aqueous acid. The positive active material paste contains from about 0.1 to about 1.0 wt % of the sulfate additive. Batteries using such positive active material pastes exhibit greatly improved performance over batteries with conventional positive active material pastes.

Apparatus and techniques herein related battery plates. For example, a first battery plate can include a conductive silicon wafer. A first mechanical support can be located on a first side of the conductive silicon wafer. A first active material can be adhered to the first mechanical support and the first side of the conductive silicon wafer, the first active material having a first polarity. In an example, the battery plate can be a bipolar plate, such as having a second mechanical support located on a second side of the conductive silicon wafer opposite the first side, and a second active material adhered to the second mechanical support and the second side of the conductive silicon wafer, the second material having an opposite second polarity.

Apparatus and techniques herein related battery plates. For example, a first battery plate can include a conductive silicon wafer. A first mechanical support can be located on a first side of the conductive silicon wafer. A first active material can be adhered to the first mechanical support and the first side of the conductive silicon wafer, the first active material having a first polarity. In an example, the battery plate can be a bipolar plate, such as having a second mechanical support located on a second side of the conductive silicon wafer opposite the first side, and a second active material adhered to the second mechanical support and the second side of the conductive silicon wafer, the second material having an opposite second polarity.

A lead-acid battery includes an electrode plate assembly, a battery case, a positive electrode strap, a negative electrode strap, a positive electrode post, a negative electrode post, a cover, and an electrolyte solution. A negative electrode bushing provided in the cover and the negative electrode post together constitute a negative electrode terminal. A maximum value of a gap between an outer circumferential surface of the negative electrode post and an inner circumferential surface of the negative electrode bushing in the negative electrode terminal is 0.5 mm or more and 2.5 mm or less. A rib is provided in a lower part of the negative electrode bushing, and a minimum value of a protrusion height of the rib is 1.5 mm or more and 4.0 mm or less. A distance between a surface of the electrolyte solution and a lowermost portion of the negative electrode bushing is 15 mm or less.

Lead/acid batteries are provided that can include: a plurality of electrodes having a planar copper conductive core member bounded by a polymeric frame maintaining the conductive core member in the planar state.

Lead/acid batteries are provided that can include: a plurality of electrodes having a planar copper conductive core member bounded by a polymeric frame maintaining the conductive core member in the planar state.

A liquid lead storage battery includes a grid-like substrate of a positive electrode current collector that includes a frame bone forming four sides of a rectangular shape. Intermediate bones are connected to and present inward of the frame bone. At least some vertical intermediate bones present in a range between the center between a pair of vertical frame bones and the first vertical frame bone, which is the vertical frame bone on the side where a lug is absent, are first vertical intermediate bones extending from the lower to the upper frame bone sides while obliquely expanding from each other, and directly reach an upper frame bone. Angles formed by the first vertical intermediate bones and the upper frame bone on the first vertical frame bone side are less than 90°. Connection points of the first vertical intermediate bones to the upper frame bone are present only in this range.

A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.