This invention is a method for making a bipolar plate by selecting at least one resin from the group consisting of acrylonitrile butadiene styrene (ABS), polyphenylsulfone, a polymer resistant to sulfuric acid, and combinations of any thereof. The method may include adding conductive fibers in an amount of from about 20% to about 50% by volume, to the bipolar plate.

This invention is a method for making a bipolar plate by selecting at least one resin from the group consisting of acrylonitrile butadiene styrene (ABS), polyphenylsulfone, a polymer resistant to sulfuric acid, and combinations of any thereof. The method may include adding conductive fibers in an amount of from about 20% to about 50% by volume, to the bipolar plate.

An electrical storage device includes high surface area fibers (e.g., shaped fibers and/or microfibers) coated with carbon (graphite, expanded graphite, activated carbon, carbon black, carbon nanofibers, CNT, or graphite coated CNT), electrolyte, and/or electrode active material (e.g., lead oxide) in electrodes. The electrodes are used to form electrical storage devices such as electrochemical batteries, electrochemical double layer capacitors, and asymmetrical capacitors.

An electrical storage device includes high surface area fibers (e.g., shaped fibers and/or microfibers) coated with carbon (graphite, expanded graphite, activated carbon, carbon black, carbon nanofibers, CNT, or graphite coated CNT), electrolyte, and/or electrode active material (e.g., lead oxide) in electrodes. The electrodes are used to form electrical storage devices such as electrochemical batteries, electrochemical double layer capacitors, and asymmetrical capacitors.

A battery separator has performance enhancing additives or coatings, fillers with increased friability, increased ionic diffusion, decreased tortuosity, increased wettability, reduced oil content, reduced thickness, decreased electrical resistance, and/or increased porosity. The separator in a battery reduces the water loss, lowers acid stratification, lowers the voltage drop, and/or increases the CCA. The separators include or exhibit performance enhancing additives or coatings, increased porosity, increased void volume, amorphous silica, higher oil absorption silica, higher silanol group silica, reduced electrical resistance, a shish-kebab structure or morphology, a polyolefin microporous membrane containing particle-like filler in an amount of 40% or more by weight of the membrane and ultrahigh molecular weight polyethylene having shish-kebab formations and the average repetition periodicity of the kebab formation from 1 nm to 150 nm, decreased sheet thickness, decreased tortuosity, separators especially well-suited for enhanced flooded batteries.

A nonaqueous electrolyte secondary battery (10) includes a porous film (78) (heat resistance layer (HRL)) in, which particles (filler F) of an insulating ceramic are attached through a binder onto a surface of at least one of a negative electrode active material layer (63) and a separator (72, 74). In the nonaqueous electrolyte secondary battery, the insulating ceramic of the porous film (78) contains at least one of Fe and Ni.

Disclosed is an electrode for a lead acid battery formed of an electrode plate having a first side and a second opposing the first side, an active material paste applied to at least one of the first and second sides and a fiber mat embedded in the active material paste.

Disclosed is an electrode for a lead acid battery formed of an electrode plate having a first side and a second opposing the first side, an active material paste applied to at least one of the first and second sides and a fiber mat embedded in the active material paste.

A method for preparing a grid alloy of a lead battery, comprising the following steps: (1) preparing an aluminum-lanthanum-cerium rare earth mother alloy by using a molten salt electrolysis method; (2) melting the aluminum-lanthanum-cerium rare earth mother alloy with sodium and partial lead and uniformly stirring same to prepare an intermediate alloy; and (3) melting the intermediate alloy with calcium, tin and remaining lead and uniformly stirring same to form a grid alloy of a lead battery.

A method for preparing a grid alloy of a lead battery, comprising the following steps: (1) preparing an aluminum-lanthanum-cerium rare earth mother alloy by using a molten salt electrolysis method; (2) melting the aluminum-lanthanum-cerium rare earth mother alloy with sodium and partial lead and uniformly stirring same to prepare an intermediate alloy; and (3) melting the intermediate alloy with calcium, tin and remaining lead and uniformly stirring same to form a grid alloy of a lead battery.