Described herein are current collectors comprising metal grids as well as electrodes and lithium-metal cells comprising such current collectors and methods of fabricating such current collectors, electrodes, and lithium-metal cells. A thin current collector comprises a polymer base and a metal layer positioned on, directly interfaces, and supported by one side of the polymer base. A thin current collector also comprises a metal grid, which directly interfaces and is supported by the edge of the polymer base. The metal grid is electrically coupled to the metal layer, e.g., by overlapping or at least forming an interface with the metal layer. In an electrode that further comprises an active material layer supported on the metal layer, the metal grid extends away from the active material layer. In an electrochemical cell, the metal grid can be connected to the metal grids of other electrodes and/or cell tabs.

Described herein are current collectors comprising metal grids as well as electrodes and lithium-metal cells comprising such current collectors and methods of fabricating such current collectors, electrodes, and lithium-metal cells. A thin current collector comprises a polymer base and a metal layer positioned on, directly interfaces, and supported by one side of the polymer base. A thin current collector also comprises a metal grid, which directly interfaces and is supported by the edge of the polymer base. The metal grid is electrically coupled to the metal layer, e.g., by overlapping or at least forming an interface with the metal layer. In an electrode that further comprises an active material layer supported on the metal layer, the metal grid extends away from the active material layer. In an electrochemical cell, the metal grid can be connected to the metal grids of other electrodes and/or cell tabs.

A battery grid pasting machine includes a support structure, a battery grid plate support for supporting a battery grid plate, a paste dispensing hopper, a height adjustment mechanism for adjusting the spacing between the hopper and the battery grid plate support and a control system. The height adjustment mechanism includes a hydraulic cylinder connected to the hopper and a position sensor for sensing the position of the hydraulic cylinder. The control system includes a first hydraulic pump and a first hydraulic valve associated with the first hydraulic pump for incrementally moving the hydraulic cylinder by a first specified distance and a second hydraulic pump and a second hydraulic valve associated with the second hydraulic pump for incrementally moving the hydraulic cylinder by a second specified distance.

A battery grid pasting machine includes a support structure, a battery grid plate support for supporting a battery grid plate, a paste dispensing hopper, a height adjustment mechanism for adjusting the spacing between the hopper and the battery grid plate support and a control system. The height adjustment mechanism includes a hydraulic cylinder connected to the hopper and a position sensor for sensing the position of the hydraulic cylinder. The control system includes a first hydraulic pump and a first hydraulic valve associated with the first hydraulic pump for incrementally moving the hydraulic cylinder by a first specified distance and a second hydraulic pump and a second hydraulic valve associated with the second hydraulic pump for incrementally moving the hydraulic cylinder by a second specified distance.

A process and apparatus for continuously mixing and applying paste to battery grids for use in lead-acid battery systems, in which particulate lead oxide, water and sulphuric acid are reacted in an elongated mixer having a mixing to conveying ratio of about 65:35 to 80:20 with controlled reaction temperature for an exit product temperature in the range of above 60 C. to about 80 C. Additives including reinforcing fibers can be added in an amount up to 0.6 wt % of the lead oxide and carbon and graphite powder can be added in an amount up to 6 wt % of the lead oxide.

An object is to provide a method for manufacturing an aluminum plate having a plurality of through-holes in a thickness direction in which the locations of the through-holes are controlled and a manufacturing apparatus that is used in the method for manufacturing the aluminum plate. A method for manufacturing an aluminum plate of the present invention is a method for manufacturing an aluminum plate having a plurality of through-holes in a thickness direction, the method including a coating-forming step of forming a coating of an aluminum compound on a surface of an aluminum substrate having a thickness of 5 to 1,000 m, a partial coating removal step of removing, out of the coating, the coating present on portions in which the through-holes need to be formed, and a through-hole-forming step of forming the through-holes in the aluminum substrate by carrying out an electrochemical melting treatment on the aluminum substrate after the partial coating removal step.

The invention relates to a grid arrangement for a plate-shaped battery electrode of an electrochemical accumulator having a frame and a grid arranged thereon, wherein the frame comprises at least one upper frame element having a connecting lug of the battery electrode disposed on its side facing away from the grid, and wherein the grid is at least formed by horizontal bars, which are bars extending substantially horizontally, and vertical bars, which are bars extending substantially vertically, wherein at least some of the vertical bars are arranged at different angles to one another in the shape of a fan. The invention further relates to an accumulator.

The invention relates to a grid arrangement for a plate-shaped battery electrode of an electrochemical accumulator having a frame and a grid arranged thereon, wherein the frame comprises at least one upper frame element having a connecting lug of the battery electrode disposed on its side facing away from the grid, and wherein the grid is at least formed by horizontal bars, which are bars extending substantially horizontally, and vertical bars, which are bars extending substantially vertically, wherein at least some of the vertical bars are arranged at different angles to one another in the shape of a fan. The invention further relates to an accumulator.

The electrical energy storage device 20 comprises a plurality of electrochemical cells 28 connected in parallel and stacked on one another. Each electrochemical cell 28 includes a cathode 38 of graphite, an anode 34 of aluminum, and an electrolyte 36 disposed between them. The anode 34 and the cathode 38 each define a plurality of holes 56 that extend through the anode 34 and the cathode 38 and are spaced in a grid pattern. Each cathode 38 includes active mass 40 inside each hole 56. The electrolyte 36 is a lyophobic gel including carboxymethylcellulose, water, magnesium chloride, glycerol, nanocarbon powder including carbon nanotubes, hydroxyethyl cellulose, and sodium benzoate.

An electrochemical battery having an electrolyte. A pair of reticulated electrode plates is positioned within the electrolyte. A separator is positioned between the pair of reticulated electrode plates.