According to one embodiment, an electrode is provided. The electrode includes an active material-containing layer and a current collector. The active material-containing layer comprises a first edge having an arc shape and a second edge positioned opposite to the first edge. The current collector comprises an active material-supporting section supporting the active material-containing layer, and an active material-non-supporting section. The curving amount is represented by a maximum distance from the first edge to a reference line connecting two points on the first edge. The curving amount is in a range of −1 mm or more and less than 0 mm.

A rechargeable battery cell includes first and second electrode materials. A first collector defining a chamber array with a plurality of chambers is electrically connected to each other. A plurality of second electrode material and second collectors are positioned within each of the plurality of chambers. A first electrode material is positioned within the first collector to surround the second electrode material, with the second electrode material separated from the first electrode material by a separator.

A rechargeable battery cell includes first and second electrode materials. A first collector defining a chamber array with a plurality of chambers is electrically connected to each other. A plurality of second electrode material and second collectors are positioned within each of the plurality of chambers. A first electrode material is positioned within the first collector to surround the second electrode material, with the second electrode material separated from the first electrode material by a separator.

A battery electrode composition is provided that comprises a composite material comprising one or more nanocomposites. The nanocomposites may each comprise a planar substrate backbone having a curved geometrical structure, and an active material forming a continuous or substantially continuous film at least partially encasing the substrate backbone. To form an electrode from the electrode composition, a plurality of electrically-interconnected nanocomposites of this type may be aggregated into one or more three-dimensional agglomerations, such as substantially spherical or ellipsoidal granules.

A battery electrode composition is provided that comprises a composite material comprising one or more nanocomposites. The nanocomposites may each comprise a planar substrate backbone having a curved geometrical structure, and an active material forming a continuous or substantially continuous film at least partially encasing the substrate backbone. To form an electrode from the electrode composition, a plurality of electrically-interconnected nanocomposites of this type may be aggregated into one or more three-dimensional agglomerations, such as substantially spherical or ellipsoidal granules.

Systems and methods for a battery pack to power an electric vehicle are provided. The battery pack can include a plurality of battery modules having a plurality of battery blocks. The battery blocks can include a plurality of cylindrical battery cells. A first current collector can include a conductive layer to couple the first current collector with positive terminals of the plurality of cylindrical battery cells. A second current collector can include a conductive layer to couple the second current collector with negative terminals of the plurality of cylindrical battery cells. The first current collector, second current collector, and an isolation layer can include a plurality of apertures to expose the positive terminals of the plurality of cylindrical battery cells. The positive terminals can extend through the plurality of apertures to couple with the conductive layer of the first current collector.

Systems and methods for a battery pack to power an electric vehicle are provided. The battery pack can include a plurality of battery modules having a plurality of battery blocks. The battery blocks can include a plurality of cylindrical battery cells. A first current collector can include a conductive layer to couple the first current collector with positive terminals of the plurality of cylindrical battery cells. A second current collector can include a conductive layer to couple the second current collector with negative terminals of the plurality of cylindrical battery cells. The first current collector, second current collector, and an isolation layer can include a plurality of apertures to expose the positive terminals of the plurality of cylindrical battery cells. The positive terminals can extend through the plurality of apertures to couple with the conductive layer of the first current collector.

A battery module includes: a positive electrode member having a positive electrode current collector, a first positive electrode active material layer, and a second positive electrode active material layer; a negative electrode member having a negative electrode current collector, a first negative electrode active material layer, and a second negative electrode active material layer; and a separator. The positive electrode current collector has a positive electrode folded-back portion. The negative electrode current collector has a negative electrode folded-back portion. The first negative electrode active material layer constitutes a first electrode together with the first positive electrode active material layer. The second negative electrode active material layer constitutes a second electrode connected in parallel with the first electrode together with the second positive electrode active material layer.

A battery module includes: a positive electrode member having a positive electrode current collector, a first positive electrode active material layer, and a second positive electrode active material layer; a negative electrode member having a negative electrode current collector, a first negative electrode active material layer, and a second negative electrode active material layer; and a separator. The positive electrode current collector has a positive electrode folded-back portion. The negative electrode current collector has a negative electrode folded-back portion. The first negative electrode active material layer constitutes a first electrode together with the first positive electrode active material layer. The second negative electrode active material layer constitutes a second electrode connected in parallel with the first electrode together with the second positive electrode active material layer.

Provided herein are three-dimensional ion transport networks and current collectors for electrodes of electrochemical cells. Exemplary electrodes include interconnected layers and channels including an electrolyte to facilitate ion transport. Exemplary electrodes also include three dimensional current collectors, such as current collectors having electronically conducting rods, electronically conducting layers or a combination thereof.