Battery grid (1) comprising a grid structure (4) containing grid arms (2, 2) and bordering arms (3), a supporting element (5) and lugs (6), as well as lead paste (7) spread on the surface of the supporting element (5).The invention also relates to a battery cell (35) comprising the battery grids (1) with separator plates (38) placed between them. The invention further relates to a storage battery (42) comprising battery cells (35) filled with acid. The supporting element (5) comprises fiberglass based material onto which the grid structure (4) is secured through chemical bond formed between the lead and the fiberglass. The lead paste (7) is secured to the supporting element (5) through chemical bond and the grid structure (4) has more than one lug (6). The battery cell (35) is composed of the battery grids (1). The lugs (41, 42) are connected to a jointing element (8). The storage battery (42) comprises the battery cells (35).

For making battery electrodes, a composite strip of a cast ribbon of an electrically conductive metal attached to and extending along an edge of a web of electrically conductive carbon fiber material, also called a carbon felt in some examples, with a plurality of spaced apart notches cast in the ribbon and opening to an edge of the ribbon spaced from the carbon fiber material. A rotatable drum with a mold cavity and a confronting casting shoe for supplying molten metal, such as liquid lead, to the cavity may be used in a casting machine to continuous cast the composite strip.

For making battery electrodes, a composite strip of a cast ribbon of an electrically conductive metal attached to and extending along an edge of a web of electrically conductive carbon fiber material, also called a carbon felt in some examples, with a plurality of spaced apart notches cast in the ribbon and opening to an edge of the ribbon spaced from the carbon fiber material. A rotatable drum with a mold cavity and a confronting casting shoe for supplying molten metal, such as liquid lead, to the cavity may be used in a casting machine to continuous cast the composite strip.

A shoe for dispensing a molten metal such as lead into a mold cavity of a rotating drum to continuously cast a web of a plurality of serially connected grids or battery composite electrodes of a carbon fiber material with a cast metal conductor. The shoe may have at least one elongate orifice slot in a face confronting the drum, a molten metal supply passage communicating with the orifice slot and an excess molten metal return slot opening into the confronting face downstream of the supply slot relative generally to the direction of rotation of the drum.

A shoe for dispensing a molten metal such as lead into a mold cavity of a rotating drum to continuously cast a web of a plurality of serially connected grids or battery composite electrodes of a carbon fiber material with a cast metal conductor. The shoe may have at least one elongate orifice slot in a face confronting the drum, a molten metal supply passage communicating with the orifice slot and an excess molten metal return slot opening into the confronting face downstream of the supply slot relative generally to the direction of rotation of the drum.

A method of making battery plates of pure lead battery grids for lead-acid battery manufacture is presented. The method has been shown to resolve issues that have long-persisted in the battery manufacture industry involving the use of pure lead material for battery grids. According to an implementation, several processes are performed in succession in order to make pure lead battery grids feasible in commercial and mass production, among them: a continuous casting process to produce battery grids of pure lead material, a compression rolling process of the cast pure lead battery grids, and a battery paste application process to the cast and rolled pure lead battery grids. The pure lead material of the continuous strip of pure lead battery grids can consist of lead (Pb) material in an amount that ranges approximately between 99.85 percent (%) to 99.999% of the overall constituent elements of the pure lead material.

A method of making battery plates of pure lead battery grids for lead-acid battery manufacture is presented. The method has been shown to resolve issues that have long-persisted in the battery manufacture industry involving the use of pure lead material for battery grids. According to an implementation, several processes are performed in succession in order to make pure lead battery grids feasible in commercial and mass production, among them: a continuous casting process to produce battery grids of pure lead material, a compression rolling process of the cast pure lead battery grids, and a battery paste application process to the cast and rolled pure lead battery grids. The pure lead material of the continuous strip of pure lead battery grids can consist of lead (Pb) material in an amount that ranges approximately between 99.85 percent (%) to 99.999% of the overall constituent elements of the pure lead material.

An apparatus and process for melting and using scrap pieces of lead or lead alloy from making a web of connected grids for a lead acid battery by forming holes through a solid strip of lead or lead alloy. The scrap pieces may be compacted into briquettes which are submerged in a pool of liquid lead or lead alloy below the top surface of the pool and melt in the pool. Liquid lead from the pool may be cast into solid strips from which webs of grids are made.

The inventive subject matter is directed to continuous electrochemical production of highly pure micro- or nanostructured lead that at least partially encloses the electroprocessing solvent and molecular hydrogen and optional guest compounds to form a mixed matrix. Such compositions are particularly suitable for cold forming of various structures and/or for alloy and composite material production.

The inventive subject matter is directed to continuous electrochemical production of highly pure micro- or nanostructured lead that at least partially encloses the electroprocessing solvent and molecular hydrogen and optional guest compounds to form a mixed matrix. Such compositions are particularly suitable for cold forming of various structures and/or for alloy and composite material production.