A fuel cell is formed by laminating a plurality of cells. Each cell includes a membrane electrode assembly and two separators, which hold the membrane electrode assembly in between. Each separator includes a base member made of a metal material. A first layer is provided on the surface of the base member. The first layer includes a resin film and conductive particles that have greater hardness than the oxide film of the base member. Between the separators that are adjacent to each other, the first layers are in contact with each other.

The invention relates to a method for producing a composition comprising the steps of: melt-blending a fluorinated polymer, preferably a polyvinylidene fluoride polymer, with a first conductive filler so as to obtain a conductive fluorinated polymer; grinding to powder said conductive fluorinated polymer; mixing the powder of conductive fluorinated polymer with a second conductive filler. The invention also relates to a composition comprising a second conductive filler and particles of conductive fluorinated polymer, wherein the particles of conductive fluorinated polymer comprise a fluorinated polymer matrix in which a first conductive filler is dispersed The invention also relates to a method for producing a bipolar plate and to a bipolar plate.

The invention relates to a method for producing a composition comprising the steps of: melt-blending a fluorinated polymer, preferably a polyvinylidene fluoride polymer, with a first conductive filler so as to obtain a conductive fluorinated polymer; grinding to powder said conductive fluorinated polymer; mixing the powder of conductive fluorinated polymer with a second conductive filler. The invention also relates to a composition comprising a second conductive filler and particles of conductive fluorinated polymer, wherein the particles of conductive fluorinated polymer comprise a fluorinated polymer matrix in which a first conductive filler is dispersed The invention also relates to a method for producing a bipolar plate and to a bipolar plate.

A separator includes a base material made of metal plate and a first layer made of corrosion-resistant material and arranged on the entirety of one surface of the base material. The base material includes extending projections and extending recesses. The projections and the recesses are alternately arranged. The separator includes a second layer including a conductive particle and a binder that is made of plastic material, the second layer being arranged only on a part of a surface of the first layer corresponding to a top surface of the projections of the base material. The conductive particle is contained only in the second layer.

A separator includes a base material made of metal plate and a first layer made of corrosion-resistant material and arranged on the entirety of one surface of the base material. The base material includes extending projections and extending recesses. The projections and the recesses are alternately arranged. The separator includes a second layer including a conductive particle and a binder that is made of plastic material, the second layer being arranged only on a part of a surface of the first layer corresponding to a top surface of the projections of the base material. The conductive particle is contained only in the second layer.

The present invention provides a conductive metal resin multilayer body that comprises: a metal foil; and a resin layer which is arranged on at least one surface of the metal foil, and which contains a resin, organic fibers and a conductive filler that is formed of a non-metal material.

The present invention provides a conductive metal resin multilayer body that comprises: a metal foil; and a resin layer which is arranged on at least one surface of the metal foil, and which contains a resin, organic fibers and a conductive filler that is formed of a non-metal material.

Separators, electrochemical cells and methods are provided, to improve operation of cells such as metal-ion batteries and fuel cells. Separators comprise a porous, ionically conductive film including layered double hydroxide(s) (LDHs), which are functional ceramic additives, removing potentially harmful anions from the electrolyte by incorporating them into the LDH structure of positively-charged sheets with intermediary anions. For example, anions which are electrolyte decomposition products or cathode dissolution products may be absorbed into the LDH to prevent them from causing damage to the cell and shortening the cell's life. LDHs may be incorporated in the separator structure, coated thereupon or otherwise associated therewith. Additional benefits include dimensional stability during thermal excursions, fire retardancy and impurity scavenging.

In a production method and a production apparatus for producing a joint separator, in the state where first and second separators are stacked together, a step of fixing the first and second separators by holding the first and second separators between a base and a holder is performed. Thereafter, a step of welding the first and second separators by radiating a laser light from laser light emitting units, through gaps provided in the holder is performed. After the welding step, an additional pressing step of moving pressing members ahead through the gaps to press heat affected zones welded by the laser light, by the pressing members is performed.

In a production method and a production apparatus for producing a joint separator, in the state where first and second separators are stacked together, a step of fixing the first and second separators by holding the first and second separators between a base and a holder is performed. Thereafter, a step of welding the first and second separators by radiating a laser light from laser light emitting units, through gaps provided in the holder is performed. After the welding step, an additional pressing step of moving pressing members ahead through the gaps to press heat affected zones welded by the laser light, by the pressing members is performed.