A lightweight electrochemical fuel cell suitable for modular stacking to achieve high output power is described. The electrochemical fuel cell is constructed of a stack of flexible polymer layers sealed at the periphery to create fuel and reactant channels. To scale up the output power, the electrochemical fuel cell is stacked on an external mechanical frame, wrapped-over on to itself in a self-supported 3-dimensional form, or wrapped over around a central mandrel to increase the active area of the fuel cell The electrochemical fuel cell has built in current collecting means and sealed electrodes to eliminate the need for bipolar plates, thereby enabling applications requiring high output power while maintaining a low weight. The thermal management is external to the fuel cell core structure to facilitate modular expansion of the stack to achieve high output power.

A lightweight electrochemical fuel cell suitable for modular stacking to achieve high output power is described. The electrochemical fuel cell is constructed of a stack of flexible polymer layers sealed at the periphery to create fuel and reactant channels. To scale up the output power, the electrochemical fuel cell is stacked on an external mechanical frame, wrapped-over on to itself in a self-supported 3-dimensional form, or wrapped over around a central mandrel to increase the active area of the fuel cell The electrochemical fuel cell has built in current collecting means and sealed electrodes to eliminate the need for bipolar plates, thereby enabling applications requiring high output power while maintaining a low weight. The thermal management is external to the fuel cell core structure to facilitate modular expansion of the stack to achieve high output power.

A lightweight electrochemical fuel cell suitable for modular stacking to achieve high output power is described. The electrochemical fuel cell is constructed of a stack of flexible polymer layers sealed at the periphery to create fuel and reactant channels. To scale up the output power, the electrochemical fuel cell is stacked on an external mechanical frame, wrapped-over on to itself in a self-supported 3-dimensional form, or wrapped over around a central mandrel to increase the active area of the fuel cell The electrochemical fuel cell has built in current collecting means and sealed electrodes to eliminate the need for bipolar plates, thereby enabling applications requiring high output power while maintaining a low weight. The thermal management is external to the fuel cell core structure to facilitate modular expansion of the stack to achieve high output power.

A lightweight electrochemical fuel cell suitable for modular stacking to achieve high output power is described. The electrochemical fuel cell is constructed of a stack of flexible polymer layers sealed at the periphery to create fuel and reactant channels. To scale up the output power, the electrochemical fuel cell is stacked on an external mechanical frame, wrapped-over on to itself in a self-supported 3-dimensional form, or wrapped over around a central mandrel to increase the active area of the fuel cell The electrochemical fuel cell has built in current collecting means and sealed electrodes to eliminate the need for bipolar plates, thereby enabling applications requiring high output power while maintaining a low weight. The thermal management is external to the fuel cell core structure to facilitate modular expansion of the stack to achieve high output power.

The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.

The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.

The present disclosure belongs to the technical field of solid oxide fuel cell stacks, and particularly relates to a method for preparing a connector-free anode-supported solid oxide fuel cell stack by means of 3D printing. The method includes taking a mixed paste of an anode ceramic powder and a photosensitive resin as a raw material, and preparing a three-dimensional channel honeycomb-type anode-supported matrix by means of 3D printing; and obtaining an anode-supported solid oxide fuel cell by means of an impregnation method, effectively bringing same into contact, and abutting and sealing same in the order of a cathode, an anode and a cathode, and forming the connector-free anode-supported solid oxide fuel cell stack after performing connection in series.

The present disclosure belongs to the technical field of solid oxide fuel cell stacks, and particularly relates to a method for preparing a connector-free anode-supported solid oxide fuel cell stack by means of 3D printing. The method includes taking a mixed paste of an anode ceramic powder and a photosensitive resin as a raw material, and preparing a three-dimensional channel honeycomb-type anode-supported matrix by means of 3D printing; and obtaining an anode-supported solid oxide fuel cell by means of an impregnation method, effectively bringing same into contact, and abutting and sealing same in the order of a cathode, an anode and a cathode, and forming the connector-free anode-supported solid oxide fuel cell stack after performing connection in series.

An alloy member includes a base member constituted by an alloy material containing chromium, a chromium oxide layer for covering at least a portion of a surface of the base member, a pore that is formed in an interface region of the base member that is located 30 μm or less from an interface between the chromium oxide layer and the base member, and an extending portion extending from the pore into the base member. The pore is configured to inhibit the separation of the chromium oxide layer from the base member The extending portion contains an oxide of an element whose equilibrium oxygen pressure is lower than that of a major element of the base member.

An alloy member includes a base member constituted by an alloy material containing chromium, a chromium oxide layer for covering at least a portion of a surface of the base member, a pore that is formed in an interface region of the base member that is located 30 μm or less from an interface between the chromium oxide layer and the base member, and an extending portion extending from the pore into the base member. The pore is configured to inhibit the separation of the chromium oxide layer from the base member The extending portion contains an oxide of an element whose equilibrium oxygen pressure is lower than that of a major element of the base member.