An electrode for use in an all-iron redox flow battery is provided. In one example, the electrode may include a plastic mesh; and a coating on the plastic mesh. The coating may be a hydrophilic coating or a conductive coating and the electrode may have an electrode reaction potential is less than 0.8V. Further, a method of manufacturing a coated plastic mesh electrode for use in an all-iron redox flow battery is provided. In one example method, the steps include fabricating a plastic mesh, treating the plastic mesh by applying a solvent treatment or a plasma treatment or a mechanical abrasion treatment; coating the plastic mesh with a material selected from: carbon inks, metal oxides, and hydrophilic polymers.

An electrode for use in an all-iron redox flow battery is provided. In one example, the electrode may include a plastic mesh; and a coating on the plastic mesh. The coating may be a hydrophilic coating or a conductive coating and the electrode may have an electrode reaction potential is less than 0.8V. Further, a method of manufacturing a coated plastic mesh electrode for use in an all-iron redox flow battery is provided. In one example method, the steps include fabricating a plastic mesh, treating the plastic mesh by applying a solvent treatment or a plasma treatment or a mechanical abrasion treatment; coating the plastic mesh with a material selected from: carbon inks, metal oxides, and hydrophilic polymers.

The present invention provides a microporous layer structure of a fuel cell, comprising: a microporous layer having high water vapor transmission rate and a microporous layer having low water vapor transmission rate that are sequentially stacked. In the direction of an air flow path, the thickness of the microporous layer having high water vapor transmission rate increases progressively, the thickness of the microporous layer having low water vapor transmission rate decreases progressively, and the total thickness of the microporous layer structure keeps consistent. At an air inlet, the thickness of the microporous layer having high water vapor transmission rate is smaller than that of the microporous layer having low water vapor transmission rate. At an air outlet, the thickness of the microporous layer having high water vapor transmission rate is greater than that of the microporous layer having low water vapor transmission rate. The present application also provides a preparation method for the microporous layer structure and a membrane electrode assembly of a fuel cell. The microporous layer structure of a fuel cell provided in the present application can balance water content of a gas inlet area and a gas outlet area of the fuel cell, and finally improves the stability of the fuel cell at different temperatures and humidity levels, thereby implementing functions such as improving durability.

The invention provides a gas diffusion layer for a fuel cell on which a microporous layer is disposed, which can have lower contact resistance with electrode catalyst layers and improved gas diffusion performance. The gas diffusion layer for a fuel cell of the disclosure has a conductive porous substrate layer and a microporous layer laminated in that order, wherein the microporous layer comprises carbon particles and a water-repellent resin, and has an impregnating portion that impregnates the conductive porous substrate layer and a non-impregnating portion that does not impregnate the conductive porous substrate layer, the thickness of the non-impregnating portion is greater than 0.0 μm and 20.0 μm or smaller, and the thickness of the impregnating portion is 29% or lower with respect to the total thickness of the microporous layer.

Disclosed is a gas diffusion layer for a fuel cell that may be made thinner by integrally forming a base and a fine pore layer, and a method for manufacturing the same. A gas diffusion layer for a fuel cell which constitutes a unit cell of the fuel cell includes: a base layer formed by impregnating a first slurry, in which carbon powder and polytetrafluoroethylene (PTFE) are mixed, in the interior of a carbon fiber base; and a fine pore layer formed by coating a second slurry, in which carbon powder and polytetrafluoroethylene (PTFE) are mixed and which has a viscosity that is higher than the viscosity of the first slurry, on a surface of the base layer.

Disclosed is a gas diffusion layer for a fuel cell that may be made thinner by integrally forming a base and a fine pore layer, and a method for manufacturing the same. A gas diffusion layer for a fuel cell which constitutes a unit cell of the fuel cell includes: a base layer formed by impregnating a first slurry, in which carbon powder and polytetrafluoroethylene (PTFE) are mixed, in the interior of a carbon fiber base; and a fine pore layer formed by coating a second slurry, in which carbon powder and polytetrafluoroethylene (PTFE) are mixed and which has a viscosity that is higher than the viscosity of the first slurry, on a surface of the base layer.

The invention relates to a fuel cell (2) comprising at least one membrane/electrode unit (10) comprising a first electrode (21) and a second electrode (22), which electrodes are separated from one another by a membrane (18), and comprising at least one bipolar plate (40) which comprises a first distribution region (50) for distributing a fuel to the first electrode (21) and a second distribution region (60) for distributing an oxidation agent to the second electrode (22). A distribution unit (30) is provided in at least one of the distribution regions (50, 60) and has at least one flat woven fabric (80), wherein the flat woven fabric (80) is deformed in such a way that raised portions (32) of the woven fabric (80) touch one of the electrodes (21, 22).

Various embodiments include a method for producing a gas diffusion electrode, the method comprising: providing a raw electrode layer comprising an electrically non-conducting web; adapting a thickness of the raw electrode layer; and applying a non-solvent to the raw electrode layer.

Various embodiments include a method for producing a gas diffusion electrode, the method comprising: providing a raw electrode layer comprising an electrically non-conducting web; adapting a thickness of the raw electrode layer; and applying a non-solvent to the raw electrode layer.

A battery separator includes a polyolefin microporous membrane and a porous layer placed on at least one surface of the polyolefin microporous membrane. The polyolefin microporous membrane has a variation range of an F25 value in a longitudinal direction of 1 MPa or less. The F25 value indicates a value obtained by dividing a load value measured at 25% elongation of a specimen with use of a tensile tester by a cross-sectional area of the specimen. The porous layer contains a fluorine-based resin and an inorganic particle and has an average thickness T(ave) of 1 to 5 μm.