H01R4/5091

Electrical connector
11196190 · 2021-12-07 · ·

An electrical connector includes two pads having the same shape. Each pad has a connector body with a first groove, a second groove, and a hole. The hole extends through the connector body between the first groove and the second groove. A fastener extends through the hole of both of the two pads so that the two pads having the same shape are connected to one another and are pivotable around the fastener relative to one another with the two first grooves contacting a first conductor when the first conductor is in an installed position and the two second grooves contacting a second conductor when the second conductor is in an installed position. A spring is between a first end of the fastener and one of the two pads having the same shape so that the spring biases the two pads having the same shape towards each other.

SHIELDED ELECTRICAL CONNECTOR ASSEMBLY AND METHOD OF MANUFCTURING SAME

A shielded electrical connector assembly includes an electromagnetic shield integrally formed from a single sheet of conductive material. The shield has a main wall and four side walls surrounding the main wall. The shield defines an opening opposite the main wall having an opening perimeter that is greater than or equal to a main wall perimeter. One of the four side walls defines at least one side wall opening that is configured to receive a shielded wire cable. A method of manufacturing the shielded electrical connector assembly includes the steps of providing a single planar sheet of conductive material, providing a die and a punch, forming the sheet into a cupped shape having a main wall and four side walls surrounding the main wall using the die and the punch, and forming a side wall opening in one of the four side walls.

Electrical connector and method therefore
11764496 · 2023-09-19 · ·

An electrical connector includes two pads having the same shape. Each pad has a connector body with a first groove, a second groove, and a hole. The hole extends through the connector body between the first groove and the second groove. A fastener extends through the hole of both of the two pads so that the two pads having the same shape are connected to one another and are pivotable around the fastener relative to one another with the two first grooves contacting a first conductor when the first conductor is in an installed position and the two second grooves contacting a second conductor when the second conductor is in an installed position. A spring is between a first end of the fastener and one of the two pads having the same shape so that the spring biases the two pads having the same shape towards each other.

CAPTIVE SHEAR BOLT
20210355980 · 2021-11-18 ·

A captive shear bolt assembly includes a bolt and a shear coupling. The bolt may have a head, an extension, and a shank. The shear coupling may be configured to be received by the extension. The shear coupling may be configured to receive the extension via an orifice in the shear coupling. The shear coupling may be configured to shear when an upper head of the shear coupling is driven at a threshold torque. When the shear coupling has sheared, the extension may be configured to captively secure the upper head to the bolt. The captive shear bolt assembly may be used in a tap connector for electrically connecting a main conductor to a tap conductor.

Wedge cable connector

An electrical connector adapted to electrically and mechanically connect a main conductor to a bail or tap conductor includes a C-shaped frame having a curved top wall adapted to fit over a main conductor and a curved bottom wall adapted to receive a bail or tap conductor. A fastener-operated wedge assembly is carried within the frame between a conductor receiving position and a conductor clamping position. The wedge assembly has a wedge body with a primary contact surface adapted to contact the main conductor and a secondary contact surface adapted to contact the bail or tap conductor when the wedge body is moved from the conductor receiving position to the conductor clamping position. The fastener positively moves the wedge body between the positions so that the clamping action of the connector can be tightened or loosened as desired.

WEDGE CABLE CONNECTOR
20230369783 · 2023-11-16 ·

An electrical connector is disclosed which is particularly adapted to electrically and mechanically connect a main conductor to a bail or tap conductor. The connector includes a C-shaped frame having a curved top wall adapted to fit over a main conductor and a curved bottom wall adapted to receive a bail or tap conductor. A fastener-operated wedge assembly is carried within the frame between a conductor receiving position and a conductor clamping position. The wedge assembly has a wedge body with a primary contact surface adapted to contact the main conductor and a secondary contact surface adapted to contact the bail or tap conductor when the wedge body is moved from the conductor receiving position to the conductor clamping position. The fastener positively moves the wedge body between the positions so that the clamping action of the connector can be tightened or loosened as desired. A head portion of the fastener may include a breakaway feature to help prevent over tightening of the fastener.

Electrical Connection Arrangement, Connection System and Method for Producing an Electrical Connection Between two Electrical Conductors
20230361491 · 2023-11-09 ·

The invention relates to an electrical connection arrangement (4) for the electrical and mechanical connection of a first electrical conductor (2) to a second electrical conductor (3), having an electrical connection element (8) with a first end and with a second end, wherein a press portion (9) is arranged at the first end, the press portion having at least one lateral contact surface (11) for electrical contact with an inner lateral surface (12) of a contact recess (13) of the first electrical conductor (2), and wherein a bearing portion (10) is arranged at the second end, the bearing portion having a bearing surface (14) for non-positive connection to a side surface (15) of the second electrical conductor (3). A connection bore (16) extends at least between the bearing portion (10) and the press portion (9) so that the connection element (8) can receive a first fastening means (17) or forms a first fastening means (17) itself, and can receive a second fastening means (18) which can be connected to the first fastening means (17) so that the non-positive connection is produced between the bearing surface (14) of the bearing portion (10) and the side surface (15) of the second electrical conductor (3). It is provided that the press portion (9) can be radially spread apart by the first fastening means (17) and/or by the second fastening means (18) in order to bring about a non-positive connection between the at least one lateral contact surface (11) and the inner lateral surface (12) of the contact recess (13), by the two fastening means (17, 18) being connected together.

CONNECTOR WITH CAPTIVE INTERFACE

An interface for use with a wedge type cable connector, the interface includes a body having first and second longitudinal side walls and upper and lower concave longitudinal contact surfaces, wherein the lower concave longitudinal contact surface includes a convex longitudinal bump.

Connector and Battery Module Including the Same
20220238963 · 2022-07-28 ·

Disclosed are a connector and a battery module. A connector according to an aspect of the present disclosure is a connector configured to electrically interconnect electrode leads of neighboring battery cells. The connector includes: a main body having a conductive material and having contact portions provided to face each other such that the leads of the neighboring battery cells are brought into contact with the contact portions, respectively; two or more push members disposed to be movable and to be spaced apart from each other between the contact portions so as to bring each of the electrode leads into contact with a corresponding contact portion among the contact portions; a core member disposed to be movable between the push members so as to bring the push members into close contact with corresponding contact portions, respectively; and a movement mechanism configured to move the core member in a second direction crossing a first direction in order to cause the push members in the first direction for close contact.

Shielded electrical connector assembly and method of manufacturing same

A shielded electrical connector assembly includes an electromagnetic shield integrally formed from a single sheet of conductive material. The shield has a main wall and four side walls surrounding the main wall. The shield defines an opening opposite the main wall having an opening perimeter that is greater than or equal to a main wall perimeter. One of the four side walls defines at least one side wall opening that is configured to receive a shielded wire cable. A method of manufacturing the shielded electrical connector assembly includes the steps of providing a single planar sheet of conductive material, providing a die and a punch, forming the sheet into a cupped shape having a main wall and four side walls surrounding the main wall using the die and the punch, and forming a side wall opening in one of the four side walls.