H02K15/045

Coil mounting device and coil mounting method
11996745 · 2024-05-28 · ·

A coil mounting device includes a stator coil, a coil winding jig that has an outer diameter smaller than an inner diameter of the stator core and winds therearound a belt-shaped coil in an annular shape, a stator core fixing jig that fixes the stator core at a predetermined position and in a predetermined posture, and a coil expansion mechanism that expands the belt-shaped coil. The coil expansion mechanism includes a holder that holds the coil winding jig inside the stator core in a state where the inter-comb-teeth grooves are matched in phase with the slots, and a coil expander that expands the belt-shaped coil by pressing a portion nearer to a side end than the straight portions of the belt-shaped coil wound around the coil winding jig held by the holder so as to expand the portion, thereby inserting the straight portions into the slots.

Coil, electric machine, and hybrid-electric aircraft

The coil winding has an electrical conductor for an electrical machine and includes at least two layers. The electrical conductor, following its longitudinal extension, runs inwardly wound in a first of the at least two layers, and then extends to a second of the at least two layers and runs outwardly wound in the second layer. The electrical machine includes at least one such coil winding. The hybrid electric aircraft is in particular an airplane and includes such an electrical machine and/or at least one such coil winding.

Apparatus and methods for material manipulation

An apparatus for manipulating a material is provided. The apparatus may comprise one or more stator coils arranged in a three-dimensional configuration, and a surface on which at least one carrier is configured to move. The stator coils of the apparatus may be configured to generate an electromagnetic field for driving the carrier on the surface to manipulate a material.

METHOD FOR MANUFACTURING STATOR OF ROTARY ELECTRIC MACHINE INCLUDING CASSETTE COIL
20190245402 · 2019-08-08 · ·

A method is for manufacturing a stator of a rotary electric machine. The method includes; forming a stator core; forming each of cassette coils by concentrically winding rectangular wire for the specified number of turns, each of the cassette coils being formed by applying a shift amount with respect to an axis in a winding direction to a wire shape of at least one of the turns before being attached to the teeth; attaching each of the cassette coils to each of teeth while canceling the shift amount; and forming a wire coil of the rotary electric machine by connecting a winding terminal of one of the cassette coils to a winding terminal of another of the cassette coils.

METHOD FOR MANUFACTURING STATOR OF ROTARY ELECTRIC MACHINE INCLUDING A CASSETTE COIL
20190245403 · 2019-08-08 · ·

A method is for manufacturing a stator of a rotary electric machine. The method includes; forming a stator core; forming each of cassette coils by concentrically winding rectangular wire for the specified number of turns, each of the cassette coils being formed by applying a shift amount with respect to an axis in a winding direction to a wire shape of at least one of the turns before being attached to the teeth; attaching each of the cassette coils to each of teeth while canceling the shift amount; and forming a wire coil of the rotary electric machine by connecting a winding terminal of one of the cassette coils to a winding terminal of another of the cassette coils.

STATOR FOR AN ELECTRIC ROTATING MACHINE
20190229594 · 2019-07-25 · ·

The invention relates to a stator (8) for an electric rotating machine (2), which stator has a laminated stator core (16) having coil bars (20) and has at least one stator winding head board (24) having an insulating main body (28). In order to reduce the axial length of the stator (8), according to the invention, conducting tracks (26) are integrated into the insulating main body (28), wherein the at least one stator winding head board (24) lies on an end face (23) of the laminated stator core (16) and wherein the conducting tracks (26) are integrally bonded to the coil bars (20).

ELECTRIC MOTOR WITH A DUAL ROTOR AND A BOBBIN-LESS STATOR
20190222083 · 2019-07-18 ·

A stator for an electric motor having a rotation axis includes a plurality of electric coils. Each one of the plurality of electric coils include an inner winding layer, a plurality of mid-winding layers, and an outer winding layer. The inner winding layer is wound about and spaced from a centerline that generally intersects the rotation axis, and defines an opening for the flow of cooling air. The plurality of mid-winding layers are disposed radially outward from the inner winding layer with respect to the centerline. Each mid-winding layer of the plurality of mid winding layers is disposed radially inward from the next adjacent mid-winding layer with respect to the centerline. The outer winding layer is disposed radially outward from the plurality of mid-winding layers with respect to the centerline.

DUAL ROTOR, CORELESS, ELECTROMAGNETIC MACHINE

A coreless electromagnetic machine includes a dual rotor and a stator. The dual rotor is adapted to rotate about an axis, and includes inner and outer rotor segments. The outer rotor segment is spaced radially outward from, and axially aligned to, the inner rotor segment. The inner and outer rotor segments radially define an annular chamber. The stator is disposed, at least in-part, in the annular chamber.

DYNAMIC ELECTROMAGNETIC MACHINE

A stator assembly for an electric motor includes a stator and a circuit board. The stator includes a plurality of electric coils, and each coil includes first and second end leads. The circuit board includes a plurality of connection points, a controller, and a switch. The connection points are adapted for electrical connection to the first and second end leads of each coil of the plurality of electric coils. The switch is controlled by the controller for switching between a plurality of coil configurations associated with the plurality of electric coils, and based at least in-part on an operating parameter of the electric motor.

UNIVERSAL ELECTROMAGNETIC MACHINE

An electromagnetic machine includes a universal circuit board and a plurality of universal coils. The universal circuit board includes a first coil configuration imprint and a second coil configuration imprint. The plurality of universal coils each including a positive lead and a negative lead for electrical connection to one of the first and second coil configuration imprints.