A method and to a device for inserting a plurality of wires into a plurality of grooves of a component, such as a stator or rotor of an electric motor, in which the wires are inserted by gripping elements.

The invention relates to a package carrier for installing a plurality of wire windings into a component such as a stator or a rotor of an electrical machine, the component having a plurality of grooves running longitudinally which are designed to receive wire sections of the wire windings.

A system includes a stator core, which includes a plurality of teeth and a plurality of bridges. The plurality of teeth are disposed about an axis of the stator core, wherein each tooth of the plurality of teeth extends in a radial direction from a proximal end to a distal end. Each bridge of the plurality of bridges is disposed between two adjacent teeth and connects the proximal ends of the two teeth. The plurality of teeth and the plurality of bridges define a plurality slots, each having a proximal end and a distal end, wherein the proximal end of each slot is closed and the distal end of each slot is open.

A method to produce rotors or stators of electric machines having radial grooves into which webs of flat windings having parallel webs and winding heads connecting said webs being pulled, wherein a winding is produced on a rotating, strip-shaped flat former shorter than the winding such that windings are pulled off the former and transferred into a linear transfer device, which transports the windings to a removal position at which the windings are transferred into radial grooves of a rotor or of the transfer tool for transfer into radial grooves of a stator, wherein the former, the transfer device, and the rotor or the transfer tool being jointly rotated about an axis of rotation of the former when rotated to form windings.

A rotor for an electrical machine, rotating about an axis of rotation, the rotor including: salient poles forming slots between them, the salient poles each being of an overall shape that is asymmetrical with respect to a radial midplane containing the axis of rotation of the machine, coils, each coil being placed on a corresponding salient pole, in the slots adjacent to this salient pole.

A method of manufacturing a segment for a stator of an electrical generator includes manufacturing a segment body circumferentially extending between at least a first end slot and a second end slot, providing the coil concentrated winding in the slots of the segment body, providing a first pressure plate a second pressure plate for respectively holding the coil in the first end slot and the second end slot, applying vacuum pressure impregnation to the coil concentrated winding in the slots of the segment body, and removing the first pressure plate and the second pressure plate for obtaining the segment.

A coil assembly of a stator is configured in such a manner that an air core region of each magnet coil houses effective coil parts of different magnet coils. The outer shape of each magnet coil in a section perpendicular to a center axis of a rotor is a divided ring-like shape defined by dividing a circular ring into equal N parts. Two sides of the divided ring-like shape form an angle set to be 360°/N or less. Each magnet coil is made of a coil conductive wire including a conductive wire bundle as a bundle of multiple non-insulated conductive wires each being a non-insulated wire, and an insulating coating layer covering the periphery of the conductive wire bundle.

A method for manufacturing a wound rotor or stator having more than four poles, preferably a rotor, the rotor or stator having teeth provided with pole shoes. The method includes the following steps, for each pole: (a) producing a partial winding by winding at least one conductor over the portion of the tooth of this pole extending axially along this pole between the pole shoes of this pole and a plane (P.sub.min) at right angles to the axis of the pole and tangential to a pole shoe of an adjacent pole, (b) pushing back the duly produced partial winding towards the base of the tooth, and freeing said portion of the tooth having been used for the winding, and (c) repeating step (a) to produce another partial winding on the duly released portion of tooth.

A coil (1) for a rotary electric machine is annularly formed by twelve coil members (10), each coil member (10) is configured of four coil elements (10A) to (10D), the coil elements (10A) to (10D) integrally include a plurality of sets of coil element structures each set of coil element structures including a pair of base portions (11), and four arm portions (12) and two curl portions (13), and the plurality of sets of coil element structures are annularly configured.

A method for manufacturing a stator of an electrical machine. The method including: a toothed ring having teeth joined together by bridges of material and defining between them slots open radially toward the outside, windings produced outside of the slots, and a yoke configured to be attached to the toothed ring. The method also including attaching at least one piece of sheet-form insulation to at least a portion of each of the windings, inserting said winding portions with the insulation into the slots via a radial movement directed toward the inside of the slots, and assembling the yoke onto the radially exterior surface of the ring to close the slots radially.