A fuse includes multiple stacked layers, a first terminal, and a second terminal. The first terminal is connected to one end of a fusible element and the second terminal is connected to the other end. The stacked layers include first and second intermediate layers and a special layer. The first intermediate layer, which has a centrally disposed opening, is stacked on the first terminal and the second terminal. The second intermediate layer, also having a centrally disposed opening is stacked above the first intermediate layer, and the centrally disposed openings define a chamber above the fusible element. The special layer is located between the first intermediate layer and the second intermediate layer and includes one or more geometric elements. The geometric elements divide the chamber into two sub-chambers, the first sub-chamber being above the second sub-chamber.

The present invention provides a fuse unit, which reduces the number of components of a bus bar and eliminates alignment of tuning fork terminals, and a method of manufacturing the fuse unit. Disclosed is a method of manufacturing a fuse unit, which includes a bus bar including a battery terminal, a fuse connection terminal, and an external connection terminal and is manufactured by integrating the bus bar and a resin covering body by insert molding. In this manufacturing method, the fuse connection terminal is constituted of an input side tuning fork terminal connected to the battery terminal and an output side tuning fork terminal connected to the external connection terminal, the input side tuning fork terminal and the output side tuning fork terminal are connected by a joining portion so as to face each other, the bus bar including the fuse connection terminal is integrated with the resin covering body by insert molding. After the insert molding, the joining portion is cut and removed through a cutting window of the resin covering body, which exposes the joining portion to the outside, and the input side tuning fork terminal and the output side tuning fork terminal are separated.

A surface mount fuse including a fuse body having a base including a floor and a plurality of adjoining sidewalls defining an interior cavity, wherein top edges of the sidewalls define a recessed shoulder bordering the interior cavity, and a cover including a main body disposed on the recessed shoulder and enclosing the interior cavity, first and second terminals extending through opposing sidewalls of the base, the first and second terminals extending around the opposing sidewalls and the cover and disposed in abutment therewith to secure the cover to the base, and a fusible element extending through the interior cavity and connected to the first and second terminals.

A surface mount fuse including a fuse body having a base including a floor and a plurality of adjoining sidewalls defining an interior cavity, wherein top edges of the sidewalls define a recessed shoulder bordering the interior cavity, and a cover including a main body disposed on the recessed shoulder and enclosing the interior cavity, first and second terminals extending through opposing sidewalls of the base, the first and second terminals extending around the opposing sidewalls and the cover and disposed in abutment therewith to secure the cover to the base, and a fusible element extending through the interior cavity and connected to the first and second terminals.

A fuse including a fuse body defining an inner cavity and having at least one fuse body aperture formed therethrough, a fuse element including a first terminal and a second terminal, a first endbell and a second endbell coupled to the fuse element, the first endbell having at least two grooves formed in a surface thereof and having a first O-ring seal disposed in at least one of the grooves, the second endbell having at least two grooves formed in a surface thereof and having a second O-ring seal disposed in at least one of the grooves, an adhesive securing the first and second endbells to the fuse body, an arc quenching material disposed within the inner cavity and contacting at least a portion of the fuse element, and end caps coupled to the fuse body, the end caps sealing a portion of the fuse element within the fuse body.

A fuse including a fuse body defining an inner cavity and having at least one fuse body aperture formed therethrough, a fuse element including a first terminal and a second terminal, a first endbell and a second endbell coupled to the fuse element, the first endbell having at least two grooves formed in a surface thereof and having a first O-ring seal disposed in at least one of the grooves, the second endbell having at least two grooves formed in a surface thereof and having a second O-ring seal disposed in at least one of the grooves, an adhesive securing the first and second endbells to the fuse body, an arc quenching material disposed within the inner cavity and contacting at least a portion of the fuse element, and end caps coupled to the fuse body, the end caps sealing a portion of the fuse element within the fuse body.

A fuse unit includes a fuse element which includes a fusible portion, a housing which accommodates the fuse element in a state that the fusible portion is exposed to an outside thereof, and a cover which is attached to the housing so as to cover the fusible portion. The cover includes a pair of side wall portions which is disposed so as to face each other with the fusible portion interposed therebetween, and a connection portion which connects the pair of side wall portions. The housing includes a guide wall which is configured to guide the cover toward the fusible portion when the cover is attached to the housing. The guide wall is inclined to a direction intersecting a separation direction in which the cover is separated from the housing.

A fuse unit includes a fuse element which includes a fusible portion, a housing which accommodates the fuse element in a state that the fusible portion is exposed to an outside thereof, and a cover which is attached to the housing so as to cover the fusible portion. The cover includes a pair of side wall portions which is disposed so as to face each other with the fusible portion interposed therebetween, and a connection portion which connects the pair of side wall portions. The housing includes a guide wall which is configured to guide the cover toward the fusible portion when the cover is attached to the housing. The guide wall is inclined to a direction intersecting a separation direction in which the cover is separated from the housing.

A reflowable thermal fuse including a fuse body, a conductive composite element disposed within the fuse body, first and second conductive terminals connected to the conductive composite element and extending out of the fuse body, a removable barrier covering a surface of the conductive composite element and in electrical communication with the first and second conductive terminals, and a solvent element disposed on the removable barrier and separated from the conductive composite element by the removable barrier, wherein the removable barrier has a fusing temperature that is greater than a reflow temperature of the reflowable thermal fuse.

The invention relates to a melting fuse, especially for a motor vehicle that has a high-voltage circuit, comprising an electrically insulating housing inside of which there is a fusible conductor that connects two contacts with each other, whereby, between two longitudinal areas that are adjacent to each other, the fusible conductor has a rotation point around which the longitudinal areas can be rotated in case of a thermo-mechanical expansion.