A positive electrode active material contains a lithium composite oxide and a covering material. The lithium composite oxide has a crystal structure that belongs to space group Fd-3m. The ration I.sub.(111)/I.sub.(400) of a first integrated intensity I.sub.(111) of a first peak corresponding to a (111) plane to a second integrated intensity I.sub.(400) of a second peak corresponding to a (400) plane in an XRD pattern of the lithium composite oxide satisfies 0.05≤I.sub.(111)/I.sub.(400)≤0.90. The covering material has an electron conductivity of 10.sup.6 S/m or less.

Disclosed is a process for coating onto a substrate, including preparing a precursor having a general formula Q.sub.m/nMO.sub.xF.sub.y by a reaction M(OH).sub.x+yHF+m/nQ(OH).sub.n.fwdarw.Q.sup.n+.sub.m/n(MO.sub.xF.sub.y).sup.m−, wherein Q is an onium ion, selected from quaternary alkyl ammonium, quaternary alkyl phosphonium and trialkylsulfonium; M is a metal capable of forming an oxofluorometallate, where M may further comprise one or more additional metal, metalloid, and one or more of phosphorus (P), sulfur (S) and selenium (Se), iodine (I), and arsenic (As) or a combination thereof, and x>0, y>0, m≥1, n≥1; combining the precursor with a lithium ion source and with the substrate, and mixing to form a coating composition comprising a lithium oxofluorometallate having a general formula Li.sub.mMO.sub.xF.sub.y on the substrate. Further disclosed is a core-shell electrode active material including a core capable of intercalating and deintercalating lithium coated with the lithium oxofluorometallate having the general formula Li.sub.mMO.sub.xF.sub.y.

Disclosed is a process for coating onto a substrate, including preparing a precursor having a general formula Q.sub.m/nMO.sub.xF.sub.y by a reaction M(OH).sub.x+yHF+m/nQ(OH).sub.n.fwdarw.Q.sup.n+.sub.m/n(MO.sub.xF.sub.y).sup.m−, wherein Q is an onium ion, selected from quaternary alkyl ammonium, quaternary alkyl phosphonium and trialkylsulfonium; M is a metal capable of forming an oxofluorometallate, where M may further comprise one or more additional metal, metalloid, and one or more of phosphorus (P), sulfur (S) and selenium (Se), iodine (I), and arsenic (As) or a combination thereof, and x>0, y>0, m≥1, n≥1; combining the precursor with a lithium ion source and with the substrate, and mixing to form a coating composition comprising a lithium oxofluorometallate having a general formula Li.sub.mMO.sub.xF.sub.y on the substrate. Further disclosed is a core-shell electrode active material including a core capable of intercalating and deintercalating lithium coated with the lithium oxofluorometallate having the general formula Li.sub.mMO.sub.xF.sub.y.

The present disclosure relates generally to an electrode produced with a non-toxic solvent, resulting in a homogeneous mixture with uniform distributions of a conductive additive and a binder. Electrodes produced according to the present disclosure feature narrow binder particle size distribution, which distinguishes such electrodes from typical electrodes produced via a N-Methyl-Pyrrolidone (NMP) process. The resulting microstructure promotes the flow of current through the electrode and has an improved cycling stability due, in part, to the binder's and the conductive additive's ability to bind with the active material particles used in the fabrication of the electrode.

The present disclosure relates generally to an electrode produced with a non-toxic solvent, resulting in a homogeneous mixture with uniform distributions of a conductive additive and a binder. Electrodes produced according to the present disclosure feature narrow binder particle size distribution, which distinguishes such electrodes from typical electrodes produced via a N-Methyl-Pyrrolidone (NMP) process. The resulting microstructure promotes the flow of current through the electrode and has an improved cycling stability due, in part, to the binder's and the conductive additive's ability to bind with the active material particles used in the fabrication of the electrode.

A method for manufacturing an electrochemical device that may be selected from the group consisting of: lithium ion batteries with a capacity greater than 1 mAh, capacitors, supercapacitors, resistors, inductors, transistors, photovoltaic cells, fuel cells, implementing a method for manufacturing an assembly comprising a porous electrode and a porous separator comprising a porous layer deposited on a substrate having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm.

An object is to provide a method for manufacturing a positive electrode active material that achieves high powder properties and high load resistance (e.g., rate performance and output resistance) when used in a lithium-ion secondary battery, within a short manufacturing cycle time and at low cost. To perform heat treatment at temperatures lower than the melting point of magnesium fluorine, lithium fluoride is mixed to melt magnesium fluorine and modify the surface of lithium cobalt oxide powder. By mixing lithium fluoride, magnesium fluorine can be melted at a temperature lower than its melting point, and a positive electrode active material is formed utilizing this eutectic phenomenon.

Disclosed is a process for coating onto a substrate, including preparing a precursor having a general formula Q.sub.m/nMO.sub.xF.sub.y by a reaction M(OH).sub.x+yHF+m/nQ(OH).sub.n.fwdarw.Q.sup.n+.sub.m/n(MO.sub.xF.sub.y).sup.m−, wherein Q is an onium ion, selected from quaternary alkyl ammonium, quaternary alkyl phosphonium and trialkylsulfonium; M is a metal capable of forming an oxofluorometallate, where M may further comprise one or more additional metal, metalloid, and one or more of phosphorus (P), sulfur (S) and selenium (Se), iodine (I), and arsenic (As) or a combination thereof, and x>0, y>0, m≥1, n≥1; combining the precursor with a lithium ion source and with the substrate, and mixing to form a coating composition comprising a lithium oxofluorometallate having a general formula Li.sub.mMO.sub.xF.sub.y on the substrate. Further disclosed is a core-shell electrode active material including a core capable of intercalating and deintercalating lithium coated with the lithium oxofluorometallate having the general formula Li.sub.mMO.sub.xF.sub.y.

Disclosed is a process for coating onto a substrate, including preparing a precursor having a general formula Q.sub.m/nMO.sub.xF.sub.y by a reaction M(OH).sub.x+yHF+m/nQ(OH).sub.n.fwdarw.Q.sup.n+.sub.m/n(MO.sub.xF.sub.y).sup.m−, wherein Q is an onium ion, selected from quaternary alkyl ammonium, quaternary alkyl phosphonium and trialkylsulfonium; M is a metal capable of forming an oxofluorometallate, where M may further comprise one or more additional metal, metalloid, and one or more of phosphorus (P), sulfur (S) and selenium (Se), iodine (I), and arsenic (As) or a combination thereof, and x>0, y>0, m≥1, n≥1; combining the precursor with a lithium ion source and with the substrate, and mixing to form a coating composition comprising a lithium oxofluorometallate having a general formula Li.sub.mMO.sub.xF.sub.y on the substrate. Further disclosed is a core-shell electrode active material including a core capable of intercalating and deintercalating lithium coated with the lithium oxofluorometallate having the general formula Li.sub.mMO.sub.xF.sub.y.

This application relates to the field of battery technologies, and in particular, to a high-compacted-density positive electrode material and an electrochemical energy storage apparatus. The positive electrode material includes a lithium-nickel transition metal oxide A and a lithium-nickel transition metal oxide B. The lithium-nickel transition metal oxide A is secondary particles, whose chemical formula is shown in formula I: Li.sub.a1(Ni.sub.b1Co.sub.c1Mn.sub.d1).sub.x1M.sub.1-x1O.sub.2-e1X.sub.e1. The lithium-nickel transition metal oxide B is a monocrystalline structure or a monocrystalline-like structure, whose chemical formula is shown in formula II: Li.sub.a2(Ni.sub.b2Co.sub.c2Mn.sub.d2).sub.x2M′.sub.1-x2O.sub.2-e2X′.sub.e2 (II). The positive electrode material of this application includes the large-particle lithium-nickel transition metal oxide A and the small-particle lithium-nickel transition metal oxide B to improve an energy density of the battery. A degree of crystallinity and particle size distribution of the mixed positive electrode material can improve a compacted density of the high-nickel active material, and ensure lower gassing and good cycle performance.