Methods of making an anode for a lithium-based energy storage device such as a lithium-ion battery are disclosed. Methods may include providing a current collector. The current collector may include an electrically conductive layer and a surface layer overlaying over the electrically conductive layer. The surface layer may have an average thickness of at least 0.002 μm. The surface layer may include a metal chalcogenide including at least one of sulfur or selenium. Methods may include depositing a continuous porous lithium storage layer onto the surface layer by a PECVD process. The continuous porous lithium storage layer may have an average thickness in a range of 4 μm to 30 μm and comprises at least 85 atomic % amorphous silicon.

An object of the present invention is to provide a lithium-ion secondary battery having a large charge and discharge capacity and excellent cycle characteristics irrespective of kind and shape of a current collector. The lithium-ion secondary battery comprises an electrode comprising a primer layer for protecting a current collector and a crosslinking agent layer comprising a compound being capable of crosslinking an aqueous binder contained in the primer layer, the both layers being disposed between a current collector and an active material layer comprising a sulfur-based active material.

An anode for a lithium secondary battery includes an anode current collector, a first anode active material layer formed on at least one surface of the anode current collector and including a silicon-based active material and a graphite-based active material, and a second anode active material layer formed on the first anode active material layer and including a porous structure as an active material. The porous structure includes carbon-based particles including pores, and a silicon-containing coating formed at an inside of the pores of the carbon-based particles or on the surface of the carbon-based particles.

A negative electrode plate, a secondary battery, a battery module, a battery pack, and an electrical device are provided. The negative electrode plate includes a negative current collector and a negative film layer disposed on the negative current collector. The negative film layer includes a first negative film layer and a second negative film layer. The second negative film layer is located between the negative current collector and the first negative film layer. The second negative film layer includes a metal element M, and an atomic radius r.sub.M of M and an atomic radius r.sub.Li of Li satisfy

[00001]$0<.Math.\frac{r_M-r_{\mathrm{Li}}}{r_{\mathrm{Li}}}.Math.\times 100\%\le 12\%.$

This application can effectively suppress precipitation of lithium metal on the surface of the negative electrode plate, and significantly improve kinetic performance, cycle performance, and safety performance of the secondary battery.

An alkaline electrochemical cell has a central cathode having a corresponding cathode current collector electrically connected with a positive terminal of the electrochemical cell. The cathode current collector has a tubular shape, such as a cylindrical shape or rectangular shape, extending parallel with the length of the central cathode. The cathode current collector is embedded within the central cathode, such as at a medial point of a radius of the central cathode, thereby minimizing the distance between the cathode current collector and any portion of the central cathode, thereby increasing the mechanical strength of the cathode and facilitating charge transfer to the cathode current collector.

A method for forming a melamine-modified electrode that includes providing a metal based electrode and patterning a surface of the metal-based electrode by contacting the electrode with a melamine solution to form a patterned metal-based electrode. The patterned metal-based electrode includes metal sites blocked with melamine molecules and metal sites which are not blocked such that the metal-based electrode selectively adsorbs O.sub.2 instead of at least one of sulfate, phosphate, or sulphonate. A range of 20% to 40% of the metal sites are blocked with melamine molecules.

A system and method for implementing and manufacturing a hierarchy system for use with a TMCCC-containing electrically-conductive structure (e.g., an electrode) as well as methods for use and manufacturing of such structures and electrochemical cells including these devices. Structures and methods include a coordination complex having L.sub.xM.sub.yN.sub.zTi.sub.a1V.sub.a2Cr.sub.a3Mn.sub.a4Fe.sub.a5Co.sub.a6Ni.sub.a7Cu.sub.a8Zn.sub.a9Ca.sub.a10Mg.sub.a11[R(CN).sub.6].sub.b (H.sub.2O).sub.c. The method includes binding electrochemically active material to produce a hierarchical structure, the hierarchical structure having a plurality of primary crystallites having a size D1, the plurality of these primary crystallites agglomerated into a set of agglomerates each agglomerate having a size D2>D1.

The present invention relates to a method for producing a substrate (2) which is coated with an alkali metal (1), in which method a promoter layer (3) which is composed of a material which reacts with the alkali metal (1) by at least partial chemical reduction of the promoter layer (3) is applied to a surface of the substrate (2) and a surface of the promoter layer (3) is acted on by an alkali metal (1) and then the alkali metal (1) is converted into the solid phase and a coating containing the alkali metal is formed.

Systems and methods for electrode lamination using overlapped irregular shaped active material may include a battery having a cathode, an electrolyte, and an anode, with the anode including an active material on a metal current collector. The active material may include a plurality of irregularly shaped pieces bonded to the metal current collector, and may include silicon, carbon, and a pyrolyzed polymer. The active material may include more than 50% silicon by weight. The plurality of irregularly shaped pieces may be roll press laminated to the metal current collector. Gaps may remain between some of the irregularly shaped pieces of active material. The gaps may absorb strain in the active material during lithiation of the anode. The metal current collector may include a copper or nickel foil. Portions of the metal current collector not covered by active material may be protected by an adhesive or inorganic layer.

In an embodiment, a Li-ion battery electrode comprises a conductive interlayer arranged between a current collector and an electrode active material layer. The conductive interlayer comprises first conductive additives and a first polymer binder, and the electrode active material layer comprises a plurality of active material particles mixed with a second polymer binder (which may be the same as or different from the first polymer binder) and second conductive additives (which may be the same as or different from the first conductive additives). In a further embodiment, the Li-ion battery electrode may be fabricated via application of successive slurry formulations onto the current collector, with the resultant product then being calendared (or densified).