Compositions and methods for the fabrication of electrode and porous lithium-garnet electrolyte scaffolds for use in solid state batteries and other devices are provided. The methods produce porous structures using phase inversion or high shear compaction processes to fabricate a solid-state battery electrode material from LLZO electrolytes. Engineered electrode structures with a porous scaffold of solid electrolyte material provide lower interfacial resistances and a mechanical support for a thin solid electrode layer improving performance.

A three-dimensional metallic foam is fabricated with an active oxide material for use as an anode for lithium batteries. The porous metal foam, which can be fabricated by a freeze-casting process, is used as the anode current collector of the lithium battery. The porous metal foam can be heat-treated to form an active oxide material to form on the surface of the metal foam. The oxide material acts as the three-dimensional active material that reacts with lithium ions during charging and discharging.

A three-dimensional metallic foam is fabricated with an active oxide material for use as an anode for lithium batteries. The porous metal foam, which can be fabricated by a freeze-casting process, is used as the anode current collector of the lithium battery. The porous metal foam can be heat-treated to form an active oxide material to form on the surface of the metal foam. The oxide material acts as the three-dimensional active material that reacts with lithium ions during charging and discharging.

A multiphase composite, formed by freeze-casting, lyophilization, and sintering, has sintered particles forming a scaffold having at least one region of aligned porosity; and a second phase formed in pores of the scaffold. In a particular embodiment, the second phase is a nuclear fuel, in another, the first phase is a nuclear fuel, and in others, both phases are nuclear fuels. In some embodiments, the first phase is a ceramic, and in other embodiments a metal such as stainless steel. In other embodiments, the second phase is a metal, and in other embodiments a ceramic. In some embodiments the second phase is positioned in a subset of pores of the scaffold, at least some additional pores being filled with a third phase. In embodiments, the second phase is also sintered.

Baumgartner & Lamperstorfer Instruments GmbH B10930PWO-R/To 45 Abstract A highly efficient electrode, especially but not exclusively for an electrolyser for the generation of hydrogen, includes at least an electrically conductive plate, at least one layer of an electrically conductive mesh having knuckles in fused 5 electrical contact with the electrically conductive plate and mesh passages for the flow of an electrically conductive medium laterally through the mesh, as well as a porous layer of electrically conductive material coating a surface of the at least one layer of electrically conductive mesh remote from the conductive plate. The porous layer is in fused electrical contact with the mesh and has a planar surface 10 remote from the electrically conductive plate. A pore size of the porous layer is substantially smaller than a pore size of the mesh passages. 15.

A multiphase composite, formed by freeze-casting, lyophilization, and sintering, has sintered particles forming a scaffold having at least one region of aligned porosity; and a second phase formed in pores of the scaffold. In a particular embodiment, the second phase is a nuclear fuel, in another, the first phase is a nuclear fuel, and in others, both phases are nuclear fuels. In some embodiments, the first phase is a ceramic, and in other embodiments a metal such as stainless steel. In other embodiments, the second phase is a metal, and in other embodiments a ceramic. In some embodiments the second phase is positioned in a subset of pores of the scaffold, at least some additional pores being filled with a third phase. In embodiments, the second phase is also sintered.

The present invention relates to an electrode for a mono- or multivalent ion battery, comprising a three-dimensional network of metal fibers, wherein the metal fibers are directly in contact to one another, and an active material, wherein the network of metal fibers has a thickness in the range of 200 ?m to 5 mm. Further, the present invention relates to a battery comprising the electrode of the present invention and to an electric vehicle, comprising the battery of the present invention.

Nickel electrodes comprising an electrically conductive nickel sheet and a nickel layer deposited thereon which consists of spherical, porous nickel particles which adhere to each other, made by the method of partially reducing spherical nickel hydroxide particles in a reducing atmosphere at elevated temperatures to obtain partially reduced spherical Ni/NiO particles, preparing a paste from the Ni/NiO particles obtained and an organic and/or inorganic binder as well as further excipients as required, applying the paste in a layer to one or both sides of the electrically conductive nickel sheet, and tempering the coated nickel sheet in a reducing atmosphere at elevated temperatures. Self-supporting nickel layers of spherical, porous nickel particles which adhere to each other. Producing nickel electrodes and the self-supporting nickel layer, and use thereof, particularly as an electrode for water electrolysis.

A battery-powered analyte sensing system includes a printed battery and an analyte sensor. The printed battery includes an anode composed of a non-toxic biocompatible metal, a first carbon-based current collector in electrical contact with the anode, a three-dimensional hierarchical mesoporous carbon-based cathode, a second carbon-based current collector, and an electrolyte layer disposed between the anode and the cathode, the electrolyte layer configured to activate the printed battery when the electrolyte is released into one or both the anode and the cathode. The analyte sensor includes a sensing material and a reactive chemistry additive in the sensing material.

An electrode includes a porous metallic substrate and a conductive electrode material disposed on the porous metallic substrate. The conductive electrode material includes an active material comprising an alkali metal compound providing an alkali metal ion for an electrochemical reaction and a conductive agent comprising cobalt oxyhydroxide. This electrode may be used in the construction of electrochemical devices such as lithium-ion batteries, capacitors, and sensor.