The present invention pertains to a membrane for an electrochemical device, to a process for manufacturing said membrane and to use of said membrane in a process for manufacturing an electrochemical device.

Improved battery separators, base films or membranes, batteries, cells, devices, systems, vehicles, and/or methods of making and/or using such separators, films or membranes, batteries, cells, devices, systems, vehicles, and/or methods of enhancing battery or cell charge rates, charge capacity, and/or discharge rates, and/or methods of improving batteries, systems including such batteries, vehicles including such batteries and/or systems, and/or the like; biaxially oriented porous membranes, composites including biaxially oriented porous membranes, biaxially oriented microporous membranes, biaxially oriented macroporous membranes, battery separators with improved charge capacities and the related methods and methods of manufacture, methods of use, and the like; flat sheet membranes, liquid retention media; dry process separators; biaxially stretched separators; dry process biaxially stretched separators having a thickness range between about 5 μm and 50 μm, preferably between about 10 μm and 25 μm, having improved strength, high porosity, and unexpectedly and/or surprisingly high charge capacity, such as, for example, high 10 C rate charge capacity; separators or membranes with high charge capacity and high porosity, excellent charge rate and/or charge capacity performance in a rechargeable and/or secondary lithium battery, such as a lithium ion battery, for high power and/or high energy applications, cells, devices, systems, and/or vehicles, and/or the like; single or multiple ply or layer separators, monolayer separators, trilayer separators, composite separators, laminated separators, co-extruded separators, coated separators, 1 C or higher separators, at least 1 C separators, batteries, cells, systems, devices, vehicles, and/or the like; improved microporous battery separators for secondary lithium batteries, improved microporous battery separators with enhanced or high charge (C) rates, discharge (C) rates, and/or enhanced or high charge capacities in or for secondary lithium batteries, and/or related methods of manufacture, use, and/or the like, and/or combinations thereof are disclosed or provided.

A battery includes a power generation element including a positive electrode layer, a negative electrode layer, and a solid electrolyte layer located between and in contact with both the positive electrode layer and the negative electrode layer, an outer body accommodating the power generation element, and an adhesive body located between and in contact with both a main surface of the power generation element and the outer body.

A battery includes a power generation element including a positive electrode layer, a negative electrode layer, and a solid electrolyte layer located between and in contact with both the positive electrode layer and the negative electrode layer, an outer body accommodating the power generation element, and an adhesive body located between and in contact with both a main surface of the power generation element and the outer body.

A method of preparing an electrochemical electrode which is partially or totally covered with a film that is obtained by spreading an aqueous solution comprising a water-soluble binder over the electrode and subsequently drying same. The production cost of the electrodes thus obtained is reduced and the surface porosity thereof is associated with desirable resistance values.

A method of preparing an electrochemical electrode which is partially or totally covered with a film that is obtained by spreading an aqueous solution comprising a water-soluble binder over the electrode and subsequently drying same. The production cost of the electrodes thus obtained is reduced and the surface porosity thereof is associated with desirable resistance values.

A separator which includes: a porous polymer substrate having a plurality of pores; a separator base including a porous coating layer formed on at least one surface of the porous polymer substrate; and an adhesive layer formed on at least one surface of the separator base, said adhesive layer comprising a plurality of second inorganic particles and adhesive resin particles, wherein the weight ratio of the second inorganic particles to the adhesive resin particles is 5:95-60:40, and the diameter of the adhesive resin particles is 1.1-3.5 times the diameter of the second inorganic particles. An electrochemical device including the separator is also disclosed. The separator shows improved adhesion between an electrode and the separator, maintains the pores of the adhesive layer even after a process of electrode lamination, and improves the resistance of an electrochemical device.

Representative embodiments provide a liquid or gel separator utilized to separate and space apart first and second conductors or electrodes of an energy storage device, such as a battery or a supercapacitor. A representative liquid or gel separator comprises a plurality of particles, typically having a size (in any dimension) between about 0.5 to about 50 microns; a first, ionic liquid electrolyte; and a polymer. In another representative embodiment, the plurality of particles comprise diatoms, diatomaceous frustules, and/or diatomaceous fragments or remains. Another representative embodiment further comprises a second electrolyte different from the first electrolyte; the plurality of particles are comprised of silicate glass; the first and second electrolytes comprise zinc tetrafluoroborate salt in 1-ethyl-3-methylimidalzolium tetrafluoroborate ionic liquid; and the polymer comprises polyvinyl alcohol (“PVA”) or polyvinylidene fluoride (“PVFD”). Additional components, such as additional electrolytes and solvents, may also be included.

A separator for a non-aqueous secondary battery contains: a porous substrate and a heat-resistant porous layer that is provided on one side or on both sides of the porous substrate, and that contains a resin and inorganic particles, in which (A) the resin contains a copolymer having a vinylidene fluoride unit and a hexafluoropropylene unit satisfying particular requirements, a content of the inorganic particles in the heat-resistant porous layer is from 50% by mass to 90% by mass, and the inorganic particles contain first inorganic particles and second inorganic particles satisfying particular size requirements, or (B) a content of the inorganic particles in the heat-resistant porous layer is from 50% by mass to 90% by mass, and the inorganic particles contain first inorganic particles that are metal sulfate (or metal hydroxide) particles and second inorganic particles that are inorganic particles other than metal sulfate (or metal hydroxide) particles.

A separator for a non-aqueous secondary battery contains: a porous substrate and a heat-resistant porous layer that is provided on one side or on both sides of the porous substrate, and that contains a resin and inorganic particles, in which (A) the resin contains a copolymer having a vinylidene fluoride unit and a hexafluoropropylene unit satisfying particular requirements, a content of the inorganic particles in the heat-resistant porous layer is from 50% by mass to 90% by mass, and the inorganic particles contain first inorganic particles and second inorganic particles satisfying particular size requirements, or (B) a content of the inorganic particles in the heat-resistant porous layer is from 50% by mass to 90% by mass, and the inorganic particles contain first inorganic particles that are metal sulfate (or metal hydroxide) particles and second inorganic particles that are inorganic particles other than metal sulfate (or metal hydroxide) particles.