The present invention relates to a microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels unattained. The combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing provides such benefits, as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.

This invention relates to novel battery separators comprising ceramic nanowires, more specifically, inorganic carbonate nanowires. The novel ceramic nanowire separators are suited for use in lithium batteries, such as lithium ion rechargeable, lithium metal rechargeable and lithium sulfur rechargeable batteries, and provide high safety, high power density, and long cycle life to the fabricated rechargeable batteries. The battery separators comprise ceramic nanowires that may be optionally bonded together by organic polymer binders and/or may further comprise organic nanofibers.

Novel lithium alloy anodes compatible with non-aqueous ammonia based electrolytes are described therein. Said anodes are supporting higher voltage and permit the use of ammonia electrolyte with broad range of salt concentrations, which results in low cost, fast response time and high power density batteries over prior art. Various cathodes, separators and cell constructions are also disclosed.

The present disclosure provides the use of prelithiated hard carbon in the preparation of lean lithium metal anode electrode, the incorporation of the lean lithium metal anode electrode into full cells, and the evaluation of the electrochemical performances in the full cell under practical conditions. A full cell using the prelithiated hard carbon with lean lithium metal anode electrode and a high-capacity cathode can exhibit high energy density, high Coulombic efficiency, and long cycling life.

An alkaline electrochemical cell includes a cathode, an anode which includes an anode active material, and a non-conductive separator disposed between the cathode and the anode, wherein from about 20% to about 50% by weight of the anode active material relative to a total amount of anode active material has a particle size of less than about 75 μm, and wherein the separator includes a unitary, cylindrical configuration having an open end, a side wall, and integrally formed closed end disposed distally to the open end.

Disclosed herein is a separator for secondary batteries, configured to provide insulation between a positive electrode and a negative electrode, wherein the separator comprises no polyolefin substrate, is configured to have a layer structure comprising a fibrous support, inorganic particles, and a binder, and has improved dimensional stability.

Disclosed is a flexible battery made of a cathode comprising printable graphite, the cathode positioned on a first side of a paper; an anode comprising aluminum on a second side of the paper; an aqueous electrolyte comprising water and an aluminum halide, the aqueous electrolyte saturated within the paper; and an encapsulating film surrounding the anode and cathode.

The lithium ion secondary battery is a secondary battery in which a positive electrode 30 and a negative electrode 40 are stacked alternatively via a separator 25, wherein the separator 25 is a single layer and is not melted or softened at least 200° C., a thermal shrinkage ratio of the separator being 3% or below, wherein an insulating layer 70 is formed on a surface of the positive electrode 30, the surface facing to the separator 25.

An alkaline battery separator is made from a blend of polyvinyl alcohol and a cellulose derivative, and has a controlled pore size.

Provided is a composition that can form a coating film having excellent surface smoothness and high heat deformation resistance in a coating liquid for a paint mainly containing a polymer, an ink, an adhesive, and an anode, a cathode, or a separator of a lithium ion battery, for example. A coating liquid composition includes a filler, a solvent, a dispersant, and a thickener. When the coating liquid composition is applied to a substrate to form a coating film having a thickness of 0.5 to 20 μm, the coating film has a shrinkage rate of 15.0% or less after heating at 170° C. for 15 minutes.