A last extension for a shoe last provides a pattern defining an origin location. The origin location on the last extension can be used to identify locations or points on a last or a shoe component on a last for control of location-critical manufacturing operations, including decorative and functional operations.

Manufacturing and assembly of a shoe or a portion of a shoe is enhanced by automated placement and assembly of shoe parts. For example, a part-recognition system analyzes an image of a shoe part to identify the part and determine a location of the part. Once the part is identified and located, the part can be manipulated by an automated manufacturing tool.

A method and a system are provided to re-create an internal shape of a shoe using a pneumatically-powered inflatable sock. For example, a shoe last used to manufacture a shoe product based on a selected shoe identifier may be identified. A description of the dimensions of the shoe last may be accessed. The description of the dimensions of the shoe last may be expressed as a set of fills per chamber of a sock having a plurality of fillable chambers. The set of fills per chamber may be determined based on the displacement of an inner wall of the sock when the fillable chambers are in an inflated state. Further, an instruction to cause the plurality of fillable chambers to inflate according to the accessed description may be transmitted.

A footwear manufacturing robot system includes an automated footwear manufacturing robot. A robot controller is configured to control the automated footwear manufacturing robot. A robot instructions database includes a plurality of robot manufacturing instructions. A system controller and/or the robot controller are communicatively coupled to the robot instructions database and the robot controller. The automated footwear manufacturing robot is configured to manufacture different footwear assemblies at least partially. Each of the different footwear assemblies is associated with footwear assembly identification information. The system controller is configured to select an elected manufacturing instruction of the plurality of robot manufacturing instructions based on the footwear assembly identification information. The robot controller is configured to automatically execute said elected manufacturing instruction to operate said automated footwear manufacturing robot.

Systems and methods for monitoring the quality of a surface treatment applied to an article in a manufacturing process are provided. A surface treatment may be applied to at least a portion of an article. A thermal profile of the article may be obtained and used to determine temperature indications of different regions of the article to which the surface treatment has been applied. A standard model of the article may be obtained that includes model regions having model temperature ranges. The temperature indications of the article can be compared with the model temperature ranges to determine if any temperature indications are outside of a corresponding model temperature range. The article may be a shoe part. The surface treatments may include the application of heat, plasma, dye, paint, primer, and/or the application of other materials, substances, and/or processes.

A system and method of manufacturing an article of footwear about a footwear last that is shaped to approximate a human foot for the type of footwear being manufactured. Layers of material may be deposited on or in proximity to first and second zones of the footwear last, which may be rotated relative to a nozzle that deposits the material. For instance, the material may be deposited on a substrate provided on the footwear last.

A machine may be configured to re-create an internal shape of a clothing item using a pneumatically-powered fitting device. For example, the machine, based on a clothing item identifier, identifies a description of an internal shape of a clothing item. The machine transmits an instruction referencing the description to a filling station associated with the fitting device. The machine, based on the transmitting of the instruction, causes the fitting device to adjust according to the description.

Described are methods for the manufacture of a plurality of shoes, an apparatus to perform such method, as well as shoes manufactured by such method. According to certain examples, the method for the manufacture of a plurality of shoes includes providing a plurality of first shoe components for the manufacture of the plurality of shoes, and moving the plurality of first shoe components with a transport means which is at least partially comprised of the plurality of first shoe components.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated fashion. For example, information describing a shoe part may be determined, such as an identification, an orientation, a color, a surface topography, an alignment, a size, etc. Based on the information describing the shoe part, automated shoe-manufacturing apparatuses may be instructed to apply various shoe-manufacturing processes to the shoe part.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.