Disclosed is a method for manufacturing an insole for a shoe. The method comprises providing instructions to a person to attain a first pose; capturing a first three-dimensional image of a first foot of the person in the first pose; providing instructions to the person to attain a second pose, wherein the second pose is different from the first pose; capturing a second three-dimensional image of a second foot of the person in the second pose; generating a first three-dimensional model of the first foot from the first three-dimensional image; generating a second three-dimensional model of the second foot from the second three-dimensional model; manufacturing a first insole for the first foot based on the first three-dimensional model of the first foot; and manufacturing a second insole for the second foot based on the second three-dimensional model of the second foot.

In a markerless foot size estimation device 100, a shape data input unit 10 acquires three-dimensional shape data of a foot of a subject and stores the three-dimensional shape data in a shape data storage unit 20. A characteristic extraction unit 30 extracts foot shape characteristics from the three-dimensional shape data of a subject's foot stored in the shape data storage unit 20, and stores the foot shape characteristics in a shape characteristic storage unit 40. A machine learning unit 50 uses, as teacher data, foot shape characteristics and arch height stored in the shape characteristic storage unit 40 to create, through machine learning, an estimation model used to estimate arch height based on foot shape characteristics, and stores the estimation model in an estimation model storage unit 60. An estimation output unit 70 uses the estimation model stored in the estimation model storage unit 60 to estimate arch height based on extracted shape characteristics and outputs the arch height.

Provided is a last for shaping a shoe upper. The last includes at least an outer peripheral portion including an aggregate of a plurality of blocks, the plurality of blocks being joinable together and separable from each other.

A method of making an article of footwear is disclosed. The method may include the steps of selecting a family of article types, selecting a customized article type, manufacturing an article of footwear with the customized article type and shipping the article of footwear to a pre-designated shipping address. The customized article type can be configured with a user selected characteristic. The method can also include limiting the number of article types displayed to a user at any time.

A method of forming a printed structure is disclosed. The method may include printing layers of a printed structure and incorporating an element within the printed structure. The element may be removed in order to form tunnels within the printed structure. In some embodiments the element may be removed and reused in the formation of additional printed structures. The element may also be retained to form a composite printed structure.

Systems and processes for reinforcing components of articles of wear are disclosed. The processes can include applying a thermoplastic powder to a component of an article of wear and levelling at least a portion of the thermoplastic powder. The processes can also include applying thermal energy to the component and the thermoplastic powder. Further, the processes can include compressing the thermoplastic powder and the component.

The invention provides an algorithm-driven method that uses a set of mathematical techniques and numerical procedures to carry out an automatic design for therapeutic insoles. Objectives of the invention include relieving soft tissue overpressure, aligning bone segments and redistributing loads located in specific zones of the foot.

An orthopedic insole and a method of manufacturing a convex cushion structure for walking unsteadiness, the convex cushion structure being provided on an upper surface of an insole body. The method includes steps of data collection: measuring plantar static pressure data and plantar dynamic pressure data; data analysis: analyzing the plantar static pressure data and the plantar dynamic pressure data; preparing an insole body; performing insole modeling based on the plantar static pressure data; and importing the plantar dynamic pressure data to manufacture the insole body; partitioning the insole body; preparing the convex cushion structure: determining a shape of the convex cushion structure by using a test result of the dynamic pressure distributions; determining a specific location of the convex cushion structure by using a test result of the gait lines and the gait cycle; and printing the convex cushion structure on the upper surface of the insole body.

Computer based systems and methods for designing (e.g., customization) of consumer products, articles of footwear, knit footwear uppers, and the like. In some embodiments, a user may generate and/or modify footwear designs using a footwear design interface. Additionally or alternatively, the footwear design interface may be configured to simulate the layout and/or operation of a knitting machine to provide the user with the impression of physically designing and/or manufacturing an article of footwear. In other embodiments, the system may disallow prospective footwear design changes based on limitations associated with inventory availability and the footwear design characteristics.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can include a set of apertures that is formed along various surfaces of the sole member. The sole member can be manufactured using a customized cushioning sole system, forming generally circular patterns throughout the sole member. A user's foot morphology and/or preferences may be used to design the sole member.