An article of footwear flat pattern upper having an upper portion and a footbed portion is provided. The upper portion and the footbed portion are integrally continuous, such that the upper portion lateral side converges with the footbed lateral side. The flat pattern includes nested same-sided article of footwear with a reduced surplus portion there between. The articles of footwear includes the following continuous portions: the first medial side with a toe end, the toe end with a lateral side, the lateral side with a heel end, and the heel end with the second medial side. The first medial side and the second medial side are joined to form dimensional article of footwear.

Manufacturing of a shoe or a portion of a shoe is enhanced by automated placement of shoe parts. For example, a part-recognition system analyzes an image of a shoe part to identify the part and determine a location of the part. Once the part is identified and located, the part can be manipulated in an automated manner.

A process and system allow for rapid customization and fabrication of the midsole layer of a shoe for the mass manufacturing of shoes with custom midsoles. A partially manufactured shoe is made, a style is selected by the wearer, and a custom midsole is rapidly designed, and incorporated in the partially manufactured shoe style selected by the wearer. Also, in some shoes, reorganization relocates the midsole to the interior of the shoe during manufacturing.

An article of footwear flat pattern upper having an upper portion and a footbed portion is provided. The upper portion and the footbed portion are integrally continuous, such that the upper portion lateral side converges with the footbed lateral side. The flat pattern includes nested same-sided article of footwear with a reduced surplus portion there between. The articles of footwear includes the following continuous portions: the first medial side with a toe end, the toe end with a lateral side, the lateral side with a heel end, and the heel end with the second medial side. The first medial side and the second medial side are joined to form dimensional article of footwear.

According to one aspect of the present disclosure, a method of modeling part of shoe includes steps as follows. A shoe sample is provided, a modeling step is performed, a mapping step is performed, a dividing step is performed and a transferring step is performed. In the modeling step, the shoe sample is 3D-scanned to establish a structural model. In the mapping step, a plurality of shoe texture photos are shot from the shoe sample, and the plurality of shoe texture photos are mapped to the structural model, so as to form a shoe model with a texture. In the dividing step, the structural model is divided into at least two part prototypes according to the texture of the shoe model. In the transferring step, the texture of the shoe model is transferred to the at least two part prototypes to form at least two part models.

Systems and methods are disclosed for recommending products or services by receiving a three-dimensional (3D) model of one or more products; performing motion tracking and understanding an environment with points or planes and estimating light or color in the environment; and projecting the product in the environment.

A method of producing a customized shoe last for individual fitting and shaping of the inner surface of the shoe includes production of a shoe last based on a precise shape and size of the digital foot model. The actual physical shape of the foot is converted into a foot model using 3D scanning. The digital foot model is divided into parts required for insertion and functioning of a mechanism, and simulation of the bend in the metatarsophalangeal and ankle joints. The parts of the foot obtained by dividing the digital model are then manufactured. An extendable mechanism to move the parts of the shoe last against each other in three axes of coordinates is developed, based the produced parts, an individual shoe last is manufactured in the form of a physical foot model, configured for personal fitting and shaping of an inner surface of the shoe.

Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

Methods and systems are disclosed for apparel assembly using three-dimensional printing directly onto fabric apparel materials. Disclosed is a method and system for direct three-dimensional printing and assembly of an article of apparel, including designing a three-dimensional pattern for printing, positioning at least a portion of the article on a tray in a three-dimensional printing system, the portion being positioned substantially flat on the tray, printing a three-dimensional material directly onto the article using the designed pattern, curing the printed material, and removing the article from the three-dimensional printing system.

A gaging apparatus and method for automation of a shoemaking process are provided for automating a shoemaking process. According to the method, the gaging apparatus obtains operation data according to the gaging process of drawing a gaging line on a boundary between the upper and the sole for shoe manufacturing, and generates trajectory data for the boundary based on the operation data. Based on the trajectory data, the gaging apparatus generates robot trajectory data for performing a buffing and bonding process after the gaging process and transmits it to a shoemaking robot.