The invention relates to a cooling pipe for a plasma arc torch, comprising a hollow cylindrical electrode body having a central internal core, at the front end of which an electrode core holder having an electrode core inserted therein is arranged, and a hollow cylindrical cooling pipe which is inserted into the internal bore in a sealing manner and which features an internal bore that form a cooling channel as a feed and, in the intermediate space between the outer circumference of the internal bore and the inner circumference of the electrode body, forms a cooling channel formed as a return, wherein the cooling pipe has, on the inner side thereof that is facing the electrode core holder, space-maintaining means (e.g. a spacer washer or wires or rods), which are suitable to rest on the front end of the electrode core holder.

Gas flow control for a plasma arc torch is provided. More particularly, a method and apparatus to modulate the pressure and flow from a plasma arc torch is provided. Cyclic pulsing of a flow control valve between states of fully open and fully closed provides for a relatively constant flow of plasma gas to the torch at a relatively constant pressure.

A method of operating a plasma arc torch system is provided. A first plasma gas supply source, a second plasma gas supply source, and a control unit are provided. A first plasma gas composition is flowed through a first plasma gas flow path, and a plasma arc is generated using the first plasma gas composition. After arc generation, the plasma gas composition is changed to a second plasma gas composition, and the plasma gas flow path is changed to a second plasma gas flow path, wherein the second plasma gas flow path is different from the first plasma gas flow path. The plasma arc is sustained using the second plasma gas composition. The first and second plasma gas flow paths are both at least partially disposed within the plasma arc torch.

A plasma gas water ionization purification system that purifies waste water into clean water by removing inert waste solids from the waste water. The plasma gas water ionization purification system includes an ionization chamber and a plasma emitting device. The ionization chamber receives the waste water. The plasma emitting device is operatively connected to the ionization chamber and generates a stream of plasma to heat the waste water in the ionization chamber to generate purified steam from the waste water, thereby resulting in separation of the purified steam from the inert waste solids in the waste water, with the purified steam then being condensed into liquid form forming the clean water, which is collected for later use.

A translatable electrode for use in a cartridge assembly for a contact start plasma arc torch including an electrode body having a longitudinal axis and including a proximal end and a distal end. The proximal end including a spiral groove and a contact surface at a proximal end face shaped to electrically communicate with a cathodic element. The translatable electrode also including at least one emissive insert disposed within the distal end of the electrode body and proximate a distal end face. The translatable electrode including at least one baffle disposed between the proximal and distal end of the electrode body. The translatable electrode also including a gas flow dampening region disposed circumferentially about the distal end and adjacent the distal end face and positioned between the at least one baffle and the distal end face.

Certain embodiments described herein are directed to induction devices that can be used to sustain a plasma. In certain configurations, the induction device may comprise one or more radial fins electrically coupled to a base. The induction device may take numerous forms including, for example, coils and plate electrodes.

A nozzle for a plasma arc torch has a longitudinal nozzle axis, a nozzle orifice with a generally cylindrical orifice sidewall centered on the nozzle axis, and an orifice inlet that is formed as a surface of rotation about the nozzle axis; a gas-directing surface may also be provided. The orifice inlet has a variably-curved surface generated by rotating a variably-curved element about the nozzle axis, where the variably-curved element can be a portion of an ellipse, parabola, or hyperbola, and can join to the orifice sidewall and to the gas-directing surface, if provided. Both the orifice sidewall and the gas directing surface can each join the variably-curved element in a substantially tangential manner. Using an elliptical contour for the orifice inlet was found to increase stability for the plasma arc, providing improved cut quality and faster cutting speed for the torch.

A torch head for a liquid-cooled plasma arc torch is provided. The torch head includes a torch body and a torch insulator, coupled to the torch body, having a substantially non-conductive insulator body. The torch insulator includes (i) a first liquid coolant channel, disposed within the insulator body, configured to conduct a fluid flow from the torch head into a consumable cartridge along a first preexisting flow path, (ii) a first liquid return channel, disposed within the insulator body, configured to return at least a portion of the fluid flow from the cartridge to the torch head along the first preexisting flow path, and (iii) a gas channel, disposed within the insulator body, configured to conduct a first gas flow from the torch head to the cartridge along a second preexisting flow path. The first and second preexisting flow paths are fluidly isolated from each other.

A consumable cartridge for a liquid-cooled plasma arc torch is provided. The consumable cartridge comprises a cartridge frame including a proximal end having an end surface, a distal end and a body having a central longitudinal axis extending therethrough. The cartridge configured to form a radio-frequency identification (RFID) interface with a torch head. The consumable cartridge also comprises an arc emitter and an arc constrictor affixed to the cartridge frame at the distal end and an RFID mounting feature formed on or in the cartridge frame adjacent to the end face. The RFID mounting feature is non-concentric with the central longitudinal axis of the body. The consumable cartridge further comprises an RFID tag disposed in or on the RFID mounting feature for transmitting information about the cartridge to a reader device in the torch head when the cartridge is connected to the torch head.

A consumable cartridge frame for a liquid-cooled plasma arc torch is provided. The consumable cartridge frame includes an insulator body configured to be disposed between a torch head and a cartridge tip. The consumable cartridge also includes a first cooling channel, disposed in the body, configured to conduct a first fluid flow received from the torch head to contact a component of the cartridge tip connected to the cartridge frame. The consumable cartridge further includes a first return channel, disposed in the body, configured to conduct at least a portion of the first fluid flow from the component to the torch head. The first cooling channel and the first return channel are non-concentric in relation to a central longitudinal axis of the body.