A high power DC steam plasma torch system (S) includes a steam plasma torch assembly (1) wherein superheated steam (46) is used as the main plasma forming gas, thereby resulting in a very reactive steam plasma plume. The superheated steam (46) is injected internally directly into the plasma plume via a ceramic lined steam feed tube (25) for reducing condensation of steam before reaching the plasma plume. The superheated steam (46) flows through a gas vortex (16) which has tangentially drilled holes thereby resulting in a high speed gas swirl that minimizes electrode erosion. In the present steam plasma torch system (S), the plasma torch assembly (1) is ignited using an ignition contactor which is housed external to the plasma torch assembly (1). The superheated steam (46) is injected into the plasma plume using a water cooled steam vortex generator assembly (15).

A method of using a coolant tube in a liquid cooled plasma arc torch is provided. The method includes installing the coolant tube and a first electrode in the plasma arc torch. The method also includes biasing, by a first coolant flow, a biasing surface of the coolant tube against the first electrode, such that the coolant tube translates axially along the longitudinal axis to contact the first electrode. The biasing by the first coolant flow defines a first distance in an axial direction between the O-ring of the coolant tube and a proximal end of the first electrode. The method further includes removing the first electrode from the plasma arc torch and installing a second electrode in the torch. The method includes biasing, by a second coolant flow, the biasing surface of the coolant tube against the second electrode, such that the coolant tube translates axially along the longitudinal axis to contact the second electrode. The biasing by the second coolant flow defines a second distance in an axial direction between the O-ring of the coolant tube and a proximal end of the second electrode. A difference between the first distance and the second distance is at least about 0.25 inches.

The invention relates to a device for thermally coating a surface, which has at least one housing (6), a cathode (9), a primary gas distributor (11), a secondary gas distributor (12), electrically and thermally acting insulation elements (13, 14, 16), and an anode, which is designed as a consumable wire and is guided into a nozzle (19, 21) by means of a wire guide (18), wherein the nozzle (19, 21) is mounted in a centered manner and has openings (23) arranged radially in one plane on one of its sides (22).

The present disclosure relates to generating energy. The teachings thereof may be embodied in methods for burning a reaction gas with an electropositive metal. An method for generating energy may include: supplying a reaction gas and an electropositive metal separately to at least one nozzle; wherein the electropositive metal is selected from alkali metals, alkaline earth metals, aluminum, zinc, mixtures, and/or alloys thereof; burning the reaction gas with the electropositive metal; and coverting the reaction gas before or during burning at least temporarily into a plasma.

A plasma torch for use in a chemical reactor is described. The plasma torch has a torch chamber with an open end for outflow of reaction products and a closed end opposite to the open end. A first and a second electrode are disposed in the torch chamber, with the second electrode between the first electrode and the open end. An input system is provided for input of one or more gaseous feedstocks into the plasma torch. The plasma torch is adapted to operate at substantially above atmospheric pressure. The plasma torch is also configured so that flow of gaseous feedstocks and reaction products through the torch is adapted to prevent or reduce solid deposition on the second electrode. A suitable method of operating a plasma torch in a chemical reactor is also described.

A high velocity plasma spray method and apparatus with relatively high plasma pressures of 3 bars or above. The preferable range of plasma pressure is 3 bars to 10 bars and a plasma enthalpy of preferably 10 KJ/g or above. The preferable enthalpy range is above 10 KJ/g and up to 20 KJ/g and the preferred specific power (?) is in the range of 16 KJ/g to 33 KJ/g.

A swirl ring for a plasma arc torch includes a body configured to at least partially surround and slidingly engage an electrode of the plasma arc torch. The body includes a first end and a second end opposite the first end, the first and second ends defining a longitudinal axis, and at least one protuberance extending from the second end in a direction of the longitudinal axis. The at least one protuberance is configured to engage a switch of the plasma arc torch for sensing a presence of a swirl ring in the plasma arc torch.

In some aspects, electrodes can include a front portion shaped to matingly engage a nozzle of the plasma cutting system, the front portion having a first end comprising a plasma arc emitter disposed therein; and a rear portion thermally connected to a second end of the front portion, the rear portion shaped to slidingly engage with a complementary swirl ring of the plasma cutting system and including: an annular mating feature extending radially from a proximal end of the rear portion of the electrode to define a first annular width to interface with the swirl ring, the annular mating feature comprising a sealing member configured to form a dynamic seal with the swirl ring to inhibit a flow of a gas from a forward side of the annular mating feature to a rearward side of the annular mating feature.

An apparatus for producing reforming liquid includes a treatment tank in which an introduced liquid is swirled so as to generate a gas phase in the vicinity of a swirling center of a swirling flow of the liquid, a first electrode which has at least a portion which is disposed in the treatment tank and comes into contact with the liquid in the treatment tank, a second electrode which is disposed so as to come into contact with the liquid in the treatment tank and a power source which is configured to apply a voltage between the first electrode and the second electrode so as to generate plasma in the gas phase. A reformed liquid is produced in a manner that the plasma is generated in the gas phase so as to form a reformed component, and the formed reformed component is dissolved and dispersed in the liquid.

A consumable cartridge for a plasma arc torch includes a cartridge frame having a first end and a second end opposite the first end, the first and second ends defining a longitudinal axis, the second end including a plurality of discrete retaining features. The consumable cartridge includes an electrically conductive contact element secured to the cartridge frame by the plurality of discrete retaining features and translatable up to a predetermined distance within the cartridge frame along the longitudinal axis at the second end, the contact element having a core, a proximal surface, and a distal surface. The proximal surface is shaped to contact a torch plunger of the plasma arc torch upon installation into the plasma arc torch and the distal surface is shaped to contact an electrode of the plasma arc torch during an operation of the plasma arc torch.