Nozzle for a liquid-cooled plasma arc torch head, and an assembly of a nozzle holder and such a nozzle and plasma arc torch head, and a plasma arc torch with the same.

A device for generating an atmospheric plasma beam for treating the surface of a workpiece includes a tubular housing with an axis, an inner electrode within the housing, and a nozzle assembly with a nozzle opening for discharging a plasma beam to be generated in the housing. The direction of the nozzle opening runs at an angle relative to the axis, and the nozzle assembly can be rotated about the axis. By the aforementioned device, disadvantages are at least partly eliminated and uniform treatment of the surface is achieved in that a shield surrounds the nozzle assembly, and the shield is designed to change the intensity of the interaction of the plasma beam to be generated with the surface of the workpiece depending on the rotational angle of the nozzle assembly relative to the axis. Also provided are a system and method for treating the surface of a workpiece.

A plasma torch excitation device includes an electrode core frame having a chamber; an electrode implanted in the chamber to form a gas collecting conduit surrounding between the electrode and a wall of the chamber; and an electrode housing fixed at a bottom end of the electrode core frame, the electrode housing having a core bore, the inner end of the core bore communicating with the gas collecting conduit, the outer end serving as a blasting port of the plasma torch. The electrode has an electric ion projecting end, the electric ion projecting end is adjacent to the inner end of the core bore, and a conical bore wall is formed between the inner end and the outer end of the core bore, the conical bore wall is formed by the inner end gradually expanding to the outer end. It can solve the conventional problems of well-known plasma torches, such as, limitation of flame temperature and flame length due to shortness of the core bore.

A bar nozzle-type plasma torch according to an embodiment of the present invention comprises: a bar electrode having a support and an electrode tip connected to one end of the support; and a cylindrical body for generating plasma by means of the electrode tip being inserted into a nozzle electrode having a groove formed therein.

A plasma arc torch includes a nozzle body, a nozzle extending from the nozzle body, and a shield cap. An outer retaining cap is attached to the plasma arc torch and secures the shield cap to the plasma arc torch. A sleeve is located radially outward from the outer retaining cap and is configured to receive a flow of pressurized gas. An insulator is located between the outer retaining cap and the sleeve. At least one of the sleeve and the insulator forms a gas flow channel configured to direct a gas flow from the sleeve to a distal portion of the outer retaining cap.

A nozzle assembly for generating an atmospheric plasma jet includes an inlet, through which the jet can be introduced into the nozzle assembly, and a channel connected to the inlet so that the plasma jet introduced is conducted through the channel. Multiple nozzle openings are provided in the channel wall along the channel, through which a plasma jet can exit the assembly. The cross section of the channel in the region of a nozzle opening is shaped in such a way that a virtual medial plane runs between a virtual first tangent plane of the cross section through the nozzle opening and a virtual second tangent plane of the cross section opposite thereto and parallel to the first tangent plane divides the cross section into a first cross-sectional area at the nozzle opening. The cross-sectional surface of the first cross-sectional area differs from the cross-sectional surface of the second.

Thermal spray gun (1) and/or nozzle (120) includes a nozzle body and a liner material (123) arranged within the nozzle body. A material of the nozzle body has a lower melting temperature than that of the liner material (123). A wall thickness (C) of the liner material (123) has a value determined in relation to or that corresponds to a wall thickness (D) of the nozzle body. Alternatively or additionally, a ratio of a total wall thickness of a portion of a nozzle (120) to that of a wall thickness (C) of the liner material (123) has a value determined in relation to or that corresponds to the wall thickness (C) of liner material (123).

Consumables for cutting torches include consumables that define a parallel plasma channel and/or a steep, elongated plasma chamber. Additionally, the consumables may define smooth, rounded edges between different geometries of the plasma channel (e.g., at transitions between straight and angles sections) and/or between the plasma channel and the plasma chamber. That is, the consumables may provide a plasma channel that does not converge, diverge, or define any corners and/or a plasma channel that transitions to the plasma chamber without defining any corners.

A method, apparatus, and computer program product are provided for operating a plasma cutting torch. A plasma cutting torch tip is provided at a distance from a workpiece to initiate a piercing or cutting operation. A supply of a first fluid and a second fluid is provided to a valve upstream of the plasma cutting torch tip, wherein the valve is joined to the plasma cutting torch tip by a fluid line. During the piercing or cutting operation, the valve is switched according to a first pattern to provide a mixture of the first fluid and the second fluid to the plasma cutting torch tip.

In some aspects, electrodes can include a front portion shaped to matingly engage a nozzle of the plasma cutting system, the front portion having a first end comprising a plasma arc emitter disposed therein; and a rear portion thermally connected to a second end of the front portion, the rear portion shaped to slidingly engage with a complementary swirl ring of the plasma cutting system and including: an annular mating feature extending radially from a proximal end of the rear portion of the electrode to define a first annular width to interface with the swirl ring, the annular mating feature comprising a sealing member configured to form a dynamic seal with the swirl ring to inhibit a flow of a gas from a forward side of the annular mating feature to a rearward side of the annular mating feature.