Integrated circuit structures having a dielectric gate wall and a dielectric gate plug, and methods of fabricating integrated circuit structures having a dielectric gate wall and a dielectric gate plug, are described. For example, an integrated circuit structure includes a sub-fin having a portion protruding above a shallow trench isolation (STI) structure. A plurality of horizontally stacked nanowires is over the sub-fin. A gate dielectric material layer is over the protruding portion of the sub-fin, over the STI structure, and surrounding the horizontally stacked nanowires. A conductive gate layer is over the gate dielectric material layer. A conductive gate fill material is over the conductive gate layer. A dielectric gate wall is laterally spaced apart from the sub-fin and the plurality of horizontally stacked nanowires, the dielectric gate wall on the STI structure. A dielectric gate plug is on the dielectric gate wall.

A method of forming first and second fin field effect transistors (finFETs) on a substrate includes forming first and second fin structures of the first and second finFETs, respectively, on the substrate. The first and second fin structures have respective first and second vertical dimensions that are about equal to each other. The method further includes modifying the first fin structure such that the first vertical dimension of the first fin structure is smaller than the second vertical dimension of the second fin structure and depositing a dielectric layer on the modified first fin structure and the second fin structure. The method further includes forming a polysilicon structure on the dielectric layer and selectively forming a spacer on a sidewall of the polysilicon structure.

Embodiments of the disclosure are in the field of advanced integrated circuit structure fabrication and, in particular, 10 nanometer node and smaller integrated circuit structure fabrication and the resulting structures. In an example, an integrated circuit structure includes a fin comprising silicon, the fin having a lower fin portion and an upper fin portion. A gate electrode is over the upper fin portion of the fin, the gate electrode having a first side opposite a second side. A first epitaxial source or drain structure is embedded in the fin at the first side of the gate electrode. A second epitaxial source or drain structure is embedded in the fin at the second side of the gate electrode, the first and second epitaxial source or drain structures comprising silicon and germanium and having a match-stick profile.

A fin-based field effect transistor (finFET) device may include a fin structure having a first portion, a second portion and a third portion. The finFET device may include a first gate structure disposed over at least part of the first portion, a first source/drain region disposed in the first portion, and a second drain/source region disposed in the third portion. Each of the first, second and third portions may include one or more fin portions. The total fin count in the second portion is fewer than the total fin count in the first portion. The second portion may include a drift region. Methods of fabricating a finFET are also disclosed. The finFET device provides a lower on-resistance and a higher breakdown voltage than conventional finFETs.

A method includes forming a first multilayer interconnection structure over a carrier substrate. A first interlayer dielectric (ILD) layer is deposited over the first multilayer interconnection structure. A first source/drain contact is formed in the first ILD layer. After forming the first source/drain contact, a semiconductive layer is formed over the first source/drain contact and the first ILD layer. The semiconductive layer is patterned to form a semiconductor fin over the first source/drain contact. A gate structure is formed across the semiconductor fin. The semiconductor fin is patterned to form a first recess and a second recess in the semiconductor fin, such that the first recess exposes the first source/drain contact. First and second source/drain epitaxial structures are respectively formed in the first and second recesses of the semiconductor fin such that the first source/drain epitaxial structure is electrically connected to the first source/drain contact.

An integrated circuit (IC) manufacturing method includes: forming, in a device region of the semiconductor wafer, fins of fin field-effect transistors (finFETs) of the IC; forming, in a seal ring region surrounding the device region, at least one seal ring comprising fins encircling the device region and a monitoring pattern comprising fins encircling the device region; and forming, in the device region, gates of the finFETs of the IC. Polysilicon structures are formed on the fins of the monitoring pattern in a connecting region of the monitoring pattern. An epitaxial material is grown on the fins of the monitoring pattern between the polysilicon structures by a combination of epitaxial growth upward from the fins and epitaxial growth inward from the polysilicon structures. At least one electrical contact is formed that electrically contacts the epitaxial material.

A semiconductor device may be formed by forming a first fin and a second fin in a first area and a second area of a substrate, respectively; which may be followed by forming of a first dummy gate structure and a second dummy gate structure straddling the first fin and second fin, respectively and forming a sacrificial layer extending along a bottom portion of the second dummy gate structure. The first dummy gate structure may be replaced with a first metal gate structure, while the second dummy gate structure and the sacrificial layer may be replaced with a second metal gate structure.

A semiconductor device structure, along with methods of forming such, are described. The semiconductor device structure includes a first P-type metal oxide semiconductor field effect transistor (p-MOSFET) having a first fin extending along a first direction and comprising a first semiconductor layer, wherein the first fin comprises a first recess formed in a top of the first fin, the first recess having a bottom surface and a sidewall surface extending upwardly from the bottom surface. The semiconductor device structure also includes a first gate structure disposed in the first recess and in contact with the bottom surface and the sidewall surface, the first gate structure extending along a second direction substantially perpendicular to the first direction. The semiconductor device structure further includes a first spacer disposed on opposite sidewalls of the first gate structure and in contact with the first fin and the first gate structure.

A method of forming a semiconductor structure includes: providing a substrate having a first region and a plurality of second regions, the first region being located between adjacent second regions; forming a plurality of discrete first fins on the first region; forming a plurality of discrete second fins on a second region of the plurality of second regions; forming an isolation layer on the substrate to cover portions of sidewalls of the plurality of discrete first fins and the plurality of discrete second fins, a top surface of the isolation layer being lower than top surfaces of the plurality of discrete first fins and the plurality of discrete second fins; after the isolation layer is formed, removing the plurality of discrete second fins to form a plurality of isolation openings in the isolation layer; and forming a filling layer in the plurality of isolation openings.

A 3D semiconductor device, the device including: a first level including a plurality of first metal layers; a second level, where the second level overlays the first level, where the second level includes at least one single crystal silicon layer, where the second level includes a plurality of transistors, where each transistor of the plurality of transistors includes a single crystal channel, where the second level includes a plurality of second metal layers, where the plurality of second metal layers include interconnections between the transistors of the plurality of transistors, where the second level is overlaid by a first isolation layer; and a connective path between the plurality of transistors and the plurality of first metal layers, where the connective path includes a via disposed through at least the single crystal silicon layer, and where at least one of the plurality of transistors includes a gate all around structure.