A power semiconductor module includes a circuit substrate, a power semiconductor device including a semiconductor substrate, and at least one bonding portion. The at least one bonding portion includes a first metal member distal to the semiconductor substrate, a second metal member proximal to the semiconductor substrate, and a bonding layer that bonds the first metal member and the second metal member to each other. At an identical temperature, 0.2% offset yield strength of the first metal member is smaller than the 0.2% offset yield strength of the second metal member and is smaller than shear strength of the bonding layer.

An electrical circuit in a semiconductor package may include a wire connected at each end by a bond point formed using a wire-bonding machine. When a connection point (e.g., a die pad) has a very small dimension, the wire used for the circuit may be required to have a similarly small diameter. This small diameter can lead to a weak bond point, especially in bonds that include a heel portion. The heel portion is a transition region of the bond point that may have less strength (e.g., as measure by a pull-test) than other portions of the bond point and/or may be exposed to more forces than other portions of the bond point. Accordingly, a capping-bond point may be applied to the bond point to strengthen the bond point by clamping the heel portion and shielding it from forces that could cause cracks.

A semiconductor device includes a semiconductor element, a terminal electrode, and internal wiring. The semiconductor element is housed in a case. The terminal electrode is provided electrically connectable to an outside of the case. The internal wiring is provided in the case and electrically connects the semiconductor element and the terminal electrode. The internal wiring includes a fuse portion provided at a part of the internal wiring and configured to be melted by an overcurrent. The fuse portion includes a plurality of metal wires which are a group of parallel wires. Of the plurality of metal wires, a first metal wire is higher in resistance value than a second metal wire laid on an outer side relative to the first metal wire.

A semiconductor device includes a semiconductor element, a lead frame, a conductive member, a resin composition and a sealing resin. The semiconductor element has an element front surface and an element back surface facing away in a first direction. The semiconductor element is mounted on the lead frame. The conductive member is bonded to the lead frame, electrically connecting the semiconductor element and the lead frame. The resin composition covers a bonded region where the conductive member and lead frame are bonded while exposing part of the element front surface. The sealing resin covers part of the lead frame, the semiconductor element, and the resin composition. The resin composition has a greater bonding strength with the lead frame than a bonding strength between the sealing resin and lead frame and a greater bonding strength with the conductive member than a bonding strength between the sealing resin and conductive member.

Reliability of a semiconductor module is improved. In a resin mold step of assembly of a semiconductor module, an IGBT chip, a diode chip, a control chip, a part of each of chip mounting portions are resin molded so that a back surface of each of the chip mounting portions is exposed from a back surface of a sealing body. After the resin molding, an insulating layer is bonded to the back surface of the sealing body so as to cover each back surface (exposed portion) of the chip mounting portions, and then, a TIM layer is bonded to an insulating layer. Here, a region of the TIM layer in a plan view is included in a region of the insulating layer.

A semiconductor device (4a-4d) and a wiring device (5) are provided on a main surface of a base plate (1). A first wire (11a-11e) connects an external electrode (7a-7e) and a first relay pad (8a-8e) of the wiring device (5). A second wire (12a-12e) connects a pad (13a-13e) of the semiconductor device (4a-4d) and the second relay pad (9a-9e) of the wiring device (5). Resin (15) seals the semiconductor device (4a-4d), the wiring device (5) and the first and second wires (11a-11e,12a-12e). The second wire (12a-12e) is thinner than the first wire (11a-11e). The pad (13a-13e) is smaller than the first relay pad (8a-8e).

Gates of a plurality of semiconductor switching elements are electrically connected to a common gate control pattern by gate wires. Sources of the plurality of semiconductor switching elements are electrically connected to a common source control pattern by source wires. The gate control pattern is disposed to interpose the source control pattern between the gate control pattern and each of the plurality of semiconductor switching elements that are connected in parallel and that operate in parallel. Hence, each of the gate wires becomes longer than each of the source wires, and has an inductance larger than the source wire. Accordingly, gate oscillation is reduced or suppressed in the plurality of semiconductor switching elements that are connected in parallel and that operate in parallel.

According to one embodiment, a semiconductor device includes a wiring board, a controller chip that is provided on the wiring board and is sealed with a first resin composition, a nonvolatile memory chip that is provided on the first resin composition and is sealed with a second resin composition, a second bonding wire that connects a pad for electric power supply wiring of the controller chip to the wiring board and is sealed with the first resin composition, and a first bonding wire that connects a pad for signal wiring of the controller chip to the wiring board, is sealed with the first resin composition, and has a higher Pd content than that of the second bonding wire.

A semiconductor device includes two or more semiconductor elements, a lead with island portions on which the semiconductor elements are mounted, a heat dissipation member for dissipating heat from the island portions, a bonding layer bonding the island portions and the heat dissipation member, and a sealing resin covering the semiconductor elements, the island portions and a part of the heat dissipation member. The bonding layer includes mutually spaced individual regions provided for the island portions, respectively.

A semiconductor device includes a semiconductor element, a terminal electrode, and internal wiring. The semiconductor element is housed in a case. The terminal electrode is provided electrically connectable to an outside of the case. The internal wiring is provided in the case and electrically connects the semiconductor element and the terminal electrode. The internal wiring includes a fuse portion provided at a part of the internal wiring and configured to be melted by an overcurrent. The fuse portion includes a plurality of metal wires which are a group of parallel wires. Of the plurality of metal wires, a first metal wire is higher in resistance value than a second metal wire laid on an outer side relative to the first metal wire.