Patent classifications
H01F1/083
Magnet manufacturing by additive manufacturing using slurry
A magnet and a method of forming the magnet are provided. The method includes forming a slurry comprising magnetic powder material and binder material and creating raw layers from the slurry. A magnetic field is applied to the raw layers to orient the magnetic powder material in a desired direction, and each layer is cured to form another layer on the most recent cured layer. The layers are attached together.
Programmable soft materials containing ferromagnetic domains and methods of making
A responsive material having an elastomeric matrix in which ferromagnetic particles are dispersed so as to have a predetermined magnetization pattern which, when exposed to an external magnetic field, changes the shape of the responsive material from an initial shape to a predetermined transformed shape dictated by the magnetization pattern. An initial shape of the responsive material is formed by direct ink printing while applying magnetic fields to a dispensing nozzle to align the particles and gives rise to the desired magnetization pattern.
Electric motor and field element
An electric motor for reducing eddy current loss including an armature; a field element or permanent magnet as a magnetic source; and a shaft rotating together with the armature or field element. The permanent includes magnet particles bound together by a binder resin, and has a degree of electric resistance anisotropy (ρ1/ρ2) of 2 or more. The first electric resistivity (ρ1) is measured in an axial direction and a second electric resistivity (ρ2) is measured in a direction perpendicular to the axial direction. The bonded magnet is, for example, a compression-molded bonded magnet that contains 93% to 98.5% of the magnet particles, and the first electric resistivity is 300 μΩm or more. When the compression-molded bonded magnet whose compression direction is arranged along the axial direction is used as a field source, the eddy current loss occurring in the compression-molded bonded magnet can be efficiently reduced.
FERRITE SINTERED MAGNET, FERRITE PARTICLES, BONDED MAGNET, AND ROTATING ELECTRICAL MACHINE
A ferrite sintered magnet has a ferrite phase having a magnetoplumbite-type crystal structure, and contains at least a metal element A, a metal element R, Fe, Co, Zn, and B. The element A is at least one kind of element selected from the group consisting of Sr, Ba, Ca, and Pb, and essentially includes Ca. The element R is at least one kind of element selected from the group consisting of Bi and rare-earth elements including Y, and essentially includes La. Atomic ratios of the metal elements satisfy the following expressions.
A.sub.1-rR.sub.rFe.sub.xCo.sub.yZn.sub.z (1)
0.40≤r≤0.70 (2)
8.20≤x≤9.34 (3)
0.05<y≤0.50 (4)
0<z≤0.20 (5)
The content of Si is 0 to 0.60% by mass in terms of SiO.sub.2, and the content of B is 0.01 to 0.70% by mass in terms of B.sub.2O.sub.3.
COMPOUND FOR BONDED MAGNET, BONDED MAGNET, METHOD OF PRODUCING SAME, AND RESIN COMPOSITION FOR BONDED MAGNETS
A method of producing a compound for bonded magnets, the method including: heat-curing a thermosetting resin and a curing agent having a ratio of the number of reactive groups of the curing agent to the number of reactive groups of the thermosetting resin of at least 2 but not higher than 11 to obtain an additive for bonded magnets; and kneading the additive for bonded magnets, magnetic powder, and a thermoplastic resin to obtain a compound for bonded magnets in which a filling ratio of the magnetic powder is at least 91.5% by mass.
EXTRUSION-COMPRESSION METHOD FOR PRODUCING BONDED PERMANENT MAGNETS
A method for producing a bonded magnet, comprising: (i) low-shear compounding of a thermoplastic polymer and magnetic particles to form an initial homogeneous mixture thereof; (ii) feeding the initial homogeneous mixture into a plasticator comprising a low-shear single screw rotating unidirectionally toward a die orifice and housed within a heated barrel to result in heating of the initial homogeneous mixture until the thermoplastic polymer melts and forms a further homogeneous mixture, wherein said further homogeneous mixture is transported within threads of the single screw towards the die orifice and exits the die orifice as a solid pellet; (iii) conveying the solid pellet into a mold and compression molding the pellet in the mold, to form the bonded magnet, wherein the bonded magnet possesses a magnetic particle loading of at least 80 vol % and exhibits one or more magnetic properties varying by less than 5% throughout the bonded magnet.
CLOSURES
Disclosed is a method of magnetising a substrate comprising the steps of: preparing a magnetising coat by dispersing a plurality of particles of at least one magnetisable material in a binder; applying the magnetising coat on a surface of the substrate; setting the magnetising coat; and magnetising the magnetisable material in the magnetising coat by exposing the magnetising coat to a magnetic field.
RARE EARTH-IRON-NITROGEN-BASED MAGNETIC POWDER, COMPOUND FOR BONDED MAGNET, BONDED MAGNET, AND METHOD FOR PRODUCING RARE EARTH-IRON-NITROGEN-BASED MAGNETIC POWDER
A rare earth-iron-nitrogen-based magnetic powder according to this invention contains, as main constituent components, a rare-earth element (R), iron (Fe), and nitrogen (N). Moreover, this magnetic powder has an average particle size of 1.0-10.0 μm, and contains 22.0-30.0 mass % of a rare-earth element (R) and 2.5-4.0 mass % of nitrogen (N). Further, this magnetic powder includes: a core part having any one crystal structure among a Th.sub.2Zn.sub.17 type, a Th.sub.2Ni.sub.17 type, and a TbCu.sub.7 type; and a shell layer provided on the surface of the core part and having a thickness of 1-30 nm. The shell layer contains a rare-earth element (R) and iron (Fe) so that the R/Fe atomic ratio is 0.3-5.0, and further contains 0-10 at % (exclusive of 0) of nitrogen (N). Furthermore, this magnetic powder contains compound particles composed of a rare-earth element (R) and phosphorus (P).
MAGNET STRUCTURE, ROTATIONAL ANGLE DETECTOR, AND ELECTRIC POWER STEERING DEVICE
A magnet structure is a magnet structure for a TMR element which is an MR element. The magnet structure includes a bonded magnet compact that has a first main surface facing the TMR element, and a second main surface on a side opposite to the first main surface; and a tubular member that supports the bonded magnet compact. The bonded magnet compact has a gate portion which is provided on the second main surface and includes a gate mark formed by performing injection molding. The gate portion is provided at a position overlapping a center on the second main surface when seen from the second main surface side.
MAGNETIC TAPE, MAGNETIC TAPE CARTRIDGE, AND MAGNETIC TAPE APPARATUS
The magnetic tape includes a non-magnetic support; a magnetic layer including ferromagnetic powder and a binding agent on one surface side of the non-magnetic support; and a back coating layer including non-magnetic powder and a binding agent on the other surface side of the non-magnetic support, in which an isoelectric point of a surface zeta potential of the magnetic layer is equal to or smaller than 3.8, and an isoelectric point of a surface zeta potential of the back coating layer is equal to or smaller than 3.0, a magnetic tape cartridge, and a magnetic tape apparatus including this magnetic tape.