A method for manufacturing a semiconductor device includes (i) a step of preparing a first semiconductor chip having a first electrode pad thereon and a second semiconductor chip having a second electrode pad thereon and larger in thickness than the first semiconductor chip, the second electrode pad being larger in size than the first electrode pad, (ii) a step of mounting the first semiconductor chip and the second semiconductor chip on the same planarized surface of a substrate having a uniform thickness, (iii) a step of bonding a ball formed by heating and melting a bonding wire to the second electrode pad, (iv) a step of first-bonding the bonding wire to the first electrode pad, and (v) a step of second-bonding the bonding wire to the ball.

A method of mounting a die includes: preparing a die having a bump formation surface on which a plurality of bump electrodes are formed; disposing a vacuum suction tool having a suction surface above the die such that the suction surface faces toward the bump formation surface; sandwiching a porous sheet between the suction surface and the bump formation surface and suctioning the die by the vacuum suction tool; and mounting the die that has been suctioned by the vacuum suction tool in a bonding region of a substrate with an adhesive material interposed therebetween, the porous sheet having a thickness equal to or greater than the protrusion height of the bump electrodes on the bump formation surface. Stabilization and ease of maintenance of vacuum suction can thereby be improved.

In a semiconductor device using a wide bandgap semiconductor material having a bandgap larger than that of silicon, reliability of the semiconductor device is improved by achieving a structure in which electric field strength in the vicinity of an outer end portion of a semiconductor chip is relaxed. A side surface of the semiconductor chip CHP1a is formed of a region R1 including a first corner, a region R2 including a second corner, and a region R3 interposed between the region R1 and the region R2. At this point, in a case of defining a minimum film thickness of a high electric field-resistant sealing member MR in the region R3 as t1 and defining a maximum film thickness of the high electric field-resistant sealing member MR in the region R1 as t2, a relation of t21.5t1 is satisfied.

A semiconductor package includes a first chip, a plurality of through vias and an encapsulant. The first chip has a first via and a protection layer thereon. The first via is disposed in the protection layer. The through vias are disposed aside the first chip. The encapsulant encapsulates the first chip and the plurality of through vias. A surface of the encapsulant is substantially coplanar with surfaces of the protection layer and the plurality of through vias.

A semiconductor device includes a semiconductor layer having a first surface, an insulating layer formed at the first surface of the semiconductor layer, a Cu conductive layer formed on the insulating layer, the Cu conductive layer made of a metal mainly containing Cu, a second insulating layer formed on the insulating layer, the second insulating layer covering the Cu conductive layer, a Cu pillar extending in a thickness direction in the second insulating layer, the Cu pillar made of a metal mainly containing Cu and electrically connected to the Cu conductive layer, and an intermediate layer formed between the Cu conductive layer and the Cu pillar, the intermediate layer made of a material having a linear expansion coefficient smaller than a linear expansion coefficient of the Cu conductive layer and smaller than a linear expansion coefficient of the Cu pillar.

A semiconductor device includes an insulating layer, a barrier electrode layer formed on the insulating layer, a Cu electrode layer that includes a metal composed mainly of copper and that is formed on a principal surface of the barrier electrode layer, and an outer-surface insulating film that includes copper oxide, that coats an outer surface of the Cu electrode layer, and that is in contact with the principal surface of the barrier electrode layer.

The present disclosure provides a semiconductor package, including a first semiconductor structure, including an active region in a first substrate portion, wherein the active region includes at least one of a transistor, a diode, and a photodiode, a first bonding metallization over the first semiconductor structure, a first bonding dielectric over the first semiconductor structure, surrounding and directly contacting the first bonding metallization, a second semiconductor structure over a first portion of the first semiconductor structure, a second bonding metallization at a front surface of the second semiconductor structure, a second bonding dielectric surrounding and directly contacting the second bonding metallization, a conductive through via over a second portion of the first semiconductor structure different from the first portion, and a passive device directly over the conductive through via.

A microelectronic device includes a metal layer on a first dielectric layer. An etch stop layer is disposed over the metal layer and on the dielectric layer directly adjacent to the metal layer. The etch stop layer includes a metal oxide, and is less than 10 nanometers thick. A second dielectric layer is disposed over the etch stop layer. The second dielectric layer is removed from an etched region which extends down to the etch stop layer. The etched region extends at least partially over the metal layer. In one version of the microelectronic device, the etch stop layer may extend over the metal layer in the etched region. In another version, the etch stop layer may be removed in the etched region. The microelectronic device is formed by etching the second dielectric layer using a plasma etch process, stopping on the etch stop layer.

A method for manufacturing a semiconductor device includes forming a first interconnect on a first portion disposed in a chip portion of a semiconductor wafer and forming a second interconnect on a second portion disposed in a dicing portion of the semiconductor wafer. The method includes forming an insulating film covering the first interconnect and the second interconnect. The method includes forming a seed layer on the insulating film. The seed layer is connected to the first interconnect and the second interconnect. The method includes forming a metal plate on a portion of the seed layer disposed in the chip portion. The metal plate is thicker than the seed layer. The method includes singulating the chip portion by removing the dicing portion.

A portion of a source electrode exposed by an opening in a passivation film is used as a portion of a source pad. A first portion of the source pad includes a plating film formed by a material that is harder than a material of the source electrode. During screening, a probe needle that is a metal contact contacts the plating film that is on the first portion of the source pad. A second portion of the source pad has a layer structure different from that of the first portion of the source pad and in a second direction parallel to the front surface of the semiconductor chip, is disposed adjacently to and electrically connected to the first portion of the source pad. A bonding wire is wire bonded to the second portion of the source pad after an inspection process of the semiconductor chip.