Absorbent garments are made by applying a refastenable material to a continuous panel web, folding the panel web, cutting the folded panel web into discrete folded panels, and aligning the folded panels with perforations in a continuous elasticized waist web. Discrete folded patches are coupled to the elastic web via the refastenable material and the perforation cuts are broken to form a continuous waistband. Absorbent cores are coupled between the continuous waistband and a second continuous waistband, which are cut to form the absorbent garments. The manufacturing apparatus includes a perforation cutter that forms perforation cuts in a continuous waist web comprising elastic elements positioned between facing web layers, a panel applicator that cuts a folded panel web into discrete panels and attaches the discrete panels to the waist web about the perforation cut. A breakage system separates the waist web at the perforation cuts and unfolds the discrete panels.

A system for manufacturing elastic strand nonwoven panels including an unwind module, a lamination module and a folding module. Elastic strand material is fed from cores disposed on the unwind module through rollers towards the lamination module, where the elastic strand material is attached to a nonwoven web to form an elastic strand nonwoven web. At the folding module, the elastic strand nonwoven web is folded over itself by operation of plates underneath which the elastic strand nonwoven web is fed under tension.

The present disclosure relates to methods and apparatuses for assembling disposable pant diapers having contoured elastic belts. During the assembly process, opposing end regions of chassis are connected with the elastic belts in the form of first and second continuous elastic laminates. The chassis are then folded to place the elastic laminates into a facing relationship. The inner longitudinal edges of one or both the elastic laminates are then cut to define a contoured shape. Discrete pieces of trim material may be removed from one or both the elastic laminates, and the first and second continuous elastic laminates are cut in the cross direction to form discrete pant diapers. In some configurations, a single knife both removes the trim material and cuts the elastic laminates in cross direction. And in some configurations, a first knife removes the trim material and a second knife cuts the elastic laminates in cross direction.

The disclosure pertains to a wrapper (22) for an absorbent article (10) comprising a release paper (51,51′) comprising a layer of cellulosic fibers (33), a layer of peeling agent (32) arranged onto the layer of cellulosic fibers (33). According to the disclosure, the layer of cellulosic fibers (33) comprises a basis weight comprised between 10 gsm and 40 gsm. The disclosure also relates to an assembly comprising an absorbent article (10) and such wrapper (22) and a process to manufacture such assembly (10).

A method for forming and folding an absorbent sanitary article includes the steps of preparing a continuous, multilayer web and feeding it in a feed direction, applying a succession of absorbent pads, spaced from each other, on the continuous, multilayer web, folding the absorbent pads on the continuous multilayer web, temporarily fastening the folded absorbent pads to the continuous, multilayer web, making a succession of lines of weakness in the continuous, multilayer web between consecutive absorbent articles, folding a first flap of each absorbent article towards the corresponding absorbent pad, folding a second flap of each absorbent article towards the corresponding absorbent pad; folding the first flap or the second flap includes tearing the continuous, multilayer web at the lines of weakness, thereby separating the absorbent articles.

The present disclosure generally relates to absorbent products and methods for manufacturing the same. An absorbent product comprises a backsheet having a first lateral end edge, a second lateral end edge, a first longitudinal side edge, and a second longitudinal side edge. The absorbent product further comprises a first longitudinal line of weakness laterally inboard of the first longitudinal side edge, a second longitudinal line of weakness laterally inboard of the second longitudinal side edge, a first lateral line of weakness longitudinally inboard of the first lateral end edge, and a second lateral line of weakness longitudinally inboard of the second lateral end edge. The absorbent product also comprises a topsheet connected with the backsheet, an absorbent article, the absorbent article having an outer perimeter defined by the first and second longitudinal lines of weakness and the first and second lateral lines of weakness, and a removable trim region.

A method including: a step of carrying first and second continuous webs in a carrying direction; a step of folding the continuous webs in two; a first attachment step, in which portions of first edges, which extend in the carrying direction of the continuous webs and which are to be leg holes of a worn article, are attached together intermittently in the carrying direction; a step of straightening, in a width direction, creases on one of the continuous web after the first attachment step; and a second attachment step, in which the continuous webs are attached together at least at portions along second edges opposite to the first edges, with the creases being straightened.

Absorbent articles with front and rear opening features are disclosed. An article may comprise an absorbent insert comprising an outer cover, a liner, and an absorbent core between the outer cover and the liner, a first waist panel coupled to the insert and comprising a weakened region and first waist band portion and first chassis portion, the first waist band portion and first chassis portion comprising elastic elements, and a second waist panel. The first waist panel may be bonded to the second along side edges of the article. One of the elastic elements of the first waistband portion may be spaced laterally from a second one forming a waistband non-elasticized region laterally between the first one of the elastic elements and the second one of the elastic elements, and the weakened region may extend at least partially through the waistband non-elasticized region.

An absorbent article has a chassis having an outer cover at least in part defining the outer surface of the article, a pair of ears extending transversely outward from opposite sides of the chassis, and a fastening system comprising a primary fastening system and a secondary fastening system. The secondary fastening system includes a secondary second fastening component located on each of the ears and a corresponding secondary first fastening component located on the outer surface of the article at a first waist portion. A ΔE value calculated using the Color Contrast Test between the secondary first fastening components uncovered by the ears and the outer cover being greater than 20.

Methods and apparatuses herein relate to folding a substrate advancing in a machine direction through and assembly process, wherein the substrate includes a first outer region separated from a second outer region in a cross direction by a central region. The first outer region and the second outer region are continuous in the machine direction and the central region is discontinuous in the machine direction. During the folding process, the first outer region is conveyed in the machine direction while the central region is folded around a folding axis to place the second outer region in a facing relationship with the first outer region. The folding axis may be defined by a rail and/or a longitudinal edge of a conveyor. As such, the folding apparatus may be configured in various ways to help reduce negative effects of frictional forces acting on the central region of the substrate while folding.