Generally, a sterile adapter for use in robotic surgery may include a frame configured to be interposed between a tool driver and a surgical tool, a plate assembly coupled to the frame, and at least one rotatable coupler supported by the plate assembly and configured to communicate torque from an output drive of the tool driver to an input drive of the surgical tool.

Systems and methods monitor a workspace for safety purposes using sensors distributed about the workspace. The sensors are registered with respect to each other, and this registration is monitored over time. Occluded space as well as occupied space is identified, and this mapping is frequently updated. Based on the mapping, a constrained motion plan of machinery can be generated to ensure safety.

Systems and methods for determining safe zones in a workspace calculate safe actions in real time based on all sensed relevant objects and on the current state of the machinery (e.g., a robot) in the workspace. Various embodiments forecast, in real time, both the motion of the machinery and the possible motion of a human within the space, and continuously update the forecast as the machinery operates and humans move in the workspace.

A robot comprises a plurality of sensors on a mobile chassis and may move about an environment in which people may be expected to follow particular cultural conventions. Movement of the robot may be constrained to honor these cultural conventions that are appropriate for the people in the environment. For example, when the robot is used within the United States, the robot tends to move along the right-hand side of a hallway. In comparison, when the robot is used within Japan the robot tends to move along the left-hand side of the hallway. The cultural conventions may be implemented as one-way gates present at specified locations in an occupancy map of the environment. The gates have no physical presence in the environment, but have the effect of placing a constraint on where the robot is permitted to move.

A system and method comprises marking or identifying an object to be perceptible to robot, while being invisible or substantially invisible to humans. Such marking can facilitate interaction and navigation by the robot, and can create a machine or robot navigable environment for the robot. The machine readable indicia can comprise symbols that can be perceived and interpreted by the robot. The robot can utilize a camera with an image sensor to see the indicia. In addition, the indicia can be invisible or substantially invisible to the unaided human eye so that such indicia does not create an unpleasant environment for humans, and remains aesthetically pleasing to humans. For example, the indicia can reflect UV light, while the image sensor of the robot can be capable of detecting such UV light. Thus, the indicia can be perceived by the robot, while not interfering with the aesthetics of the environment.

Systems and methods monitor a workspace for safety purposes using sensors distributed about the workspace. The sensors are registered with respect to each other, and this registration is monitored over time. Occluded space as well as occupied space is identified, and this mapping is frequently updated.

An integrated system and method for monitoring a workspace, classifying regions therein, dynamically identifying safe states, and identifying and tracking workpieces utilizes semantic analysis of a robot in the workspace and identification of the workpieces with which it interacts, as well as a semantic understanding of entity properties both governing and arising from interaction with other entities for control purposes. These properties may be stored in a profile corresponding to the entity; depending on the implementation, the profile and methods associated with the entity may be stored in a data structure corresponding to the entity “class.” Volumetric regions (e.g., voxels) corresponding to each entity may be tracked and used to implement object methods and/or control methods. For example, machinery may be controlled in accordance with the attributes specified by the objects corresponding to identified entities in a monitored workspace.

Generally, a system for use in a robotic surgical system may be used to determine an attachment state between a tool driver, sterile adapter, and surgical tool of the system. The system may include sensors used to generate attachment data corresponding to the attachment state. The attachment state may be used to control operation of the tool driver and surgical tool. In some variations, one or more of the attachment states may be visually output to an operator using one or more of the tool driver, sterile adapter, and surgical tool. In some variations, the tool driver and surgical tool may include electronic communication devices configured to be in close proximity when the surgical tool is attached to the sterile adapter and tool driver.

Safety systems in distributed factory workcells intercommunicate or communicate with a central controller so that when a person, robot or vehicle passes from one workcell or space into another on the same factory floor, the new workcell or space need not repeat the tasks of analysis and classification and can instead immediately integrate the new entrant into the existing workcell or space-monitoring schema. The workcell or space can also communicate attributes such as occlusions, unsafe areas, movement speed, and object trajectories, enabling rapid reaction by the monitoring system of the new workcell or space.

Embodiments of the present invention determine the configuration of a workpiece and whether it is actually being handled by a monitored piece of machinery, such as a robot. The problem solved by the invention is especially challenging in real-world factory environments because many objects, most of which are not workpieces, may be in proximity to the machinery. Accordingly, embodiments of the invention utilize semantic understanding to distinguish between workpieces that may become associated with the robot and other objects (and humans) in the workspace that will not, and detect when the robot is carrying a workpiece.