The invention relates to a process of converting methanol in a fluidized bed reactor comprising feeding a methanol-containing feedstock into a fluidized bed reactor, contacting the feedstock with a catalyst, to produce a product comprising ethylene and propylene under effective conditions; the fluidized bed reactor comprises a diluent-phase zone and a dense-phase zone, wherein the diluent-phase temperature difference between any regions of the diluent-phase zone having a methanol concentration of more than 0.1 wt % (preferably more than 0.01 wt %) in the fluidized bed reactor is controlled to be less than 20° C., and the dense-phase temperature difference between any regions in the dense-phase zone having a methanol concentration of more than 0.1 wt % (preferably more than 0.01 wt %) in the fluidized bed reactor is controlled to be less than 10° C.

A process for producing lower olefins from oxygenates includes the steps of contacting a feedstock comprising oxygenates with molecular sieve catalyst in fluidized bed reaction zone under effective conditions, to produce product including ethylene and/or propylene;

the effective conditions include that in the fluidized bed reaction zone, the weights of catalysts having various carbon deposition amounts are controlled, calculated as the weight of the molecular sieve in the catalysts, to have the following proportions based on the total weight of the catalysts in the fluidized bed reaction zone:

the proportion of the weight of the catalyst having a coke deposition amount of less than 3 wt % is 1-20 wt %;

the catalyst having a coke deposition amount of from 3 wt % to less than 5 wt % represents 10 to 70 wt %;

the catalyst having a coke deposition amount from 5 wt % to 10 wt % represents 10 to 88 wt %.

A method for preparing a high molecular weight furan polyamide includes the following steps: 1) charging dimethyl furan dicarboxylate and aliphatic diamine into a reaction container at equal molar weight, and increasing the temperature to 60-120° C. under inert gas; 2) adding a catalyst when the reaction system becomes transparent liquid, increasing the temperature to 140-150° C., and keeping at an atmospheric pressure or a pressure of 41-61 kPa for 0-1 h; and then increasing the temperature to 190-200° C. and reacting for 1-3 h; and 3) depressurizing the system to 3-16 kPa for 0-3 h; and finally, reducing the pressure to 0.003-0.100 KPa for 1-3 h to obtain the high molecular weight furan polyamide.

This invention describes methods of alkylating isobutane which include a catalytic reaction system comprising a crystalline zeolite catalyst and a rare earth-modified molecular sieve adsorbent (RE—MSA). The crystalline zeolite catalyst comprises sodalite cages and supercages, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals; and up to 5 wt% of Pt, Pd and or Ni, and acid-site density (including both Lewis and Brønsted acid sites) of at least 100 .Math.mole/gm. The RE-modified molecular sieve adsorbent (Re—MSA) comprising sodalite cages and supercages, a Si/Al molar ratio of 20 or less, less than 1 wt% of alkali metals, RE (rare earth elements) in the range of 10 to 30 wt% and transition metals selected from groups 9-11 in the range from 2 wt% to 10 wt; and acid-site density of no more than 30 .Math.mole/gm. The invention also includes methods of making RE—MSA.

A method is disclosed for converting biomass into a fuel additive, the method comprising: liquefying the biomass to form a liquor; neutralizing the liquor; precipitating lignin out of the liquor; extracting furfural (FF) and 5-hydroxymethylfurfural (HMF) from the liquor; and hydrodeoxygenating (HDO) the extracted furfurals over a Cu—Ni/TiO.sub.2 catalyst. The catalyst for hydrodeoxygenating (HDO) furfural (FF) and 5-hydroxymethylfurfural (HMF) to methylated furans comprises copper-nickel (Cu—Ni) particles supported on titanium dioxide (TiO.sub.2), and wherein the copper-nickel particles form core-shell structures in which copper (Cu) is enriched at a surface of the catalyst.

A composition of fuel gas that when mixed with spent catalyst and oxygen has an induction time that allows bubbles to break up while combusting in the regenerator. Bubble breakage in a dense bed avoids generation of a flame that can generate hot spots in the regenerator which can damage equipment and catalyst. The fuel gas can be obtained from paraffin dehydrogenation products, so it can sustain operation of the unit even in remote locations. Heavier streams can be mixed with lighter streams to obtain a fuel gas composition with a desirable induction time to avoid such hot spots. Mixing of a depropanizer bottom stream and/or deethanizer overhead stream with lighter gas streams such as cold box light gas or PSA tail gas can provide the desired fuel gas composition.

The present invention relates to a novel heterogeneous catalyst for selective carbon dioxide methanation reaction having high activity and long-term stability, wherein the catalyst comprising of at least one alkali promoter metal, active metals selected from Nickel and Iron and a stable support for active metals having combination of CeO.sub.2 \-γAl.sub.2O.sub.3.Further, the present invention provides a process for synthesis of said catalyst. Secondly, the present invention also provides a sustainable process for synthesis of methane using said novel heterogenous catalyst. The benefits of present invention are that it provides a sustainable CO.sub.2 methanation process as the novel outstanding catalyst having high performance and long-term stability and totally eliminates catalyst regeneration or reloading step due to its very long-term stability for > 1000 h.

Systems and methods for recycling polymers are provided. One embodiment provides a method for recycling synthetic polymers by combining the polymers with a solid depolymerizing catalyst in a vessel, mechanically shearing the combined polymers and the solid depolymerizing catalyst against each other to produce monomers from the polymers; and collecting the monomers. In some embodiments the solid depolymerizing catalyst is solid sodium hydroxide. In some embodiments collecting the monomers is achieved by contacting the sheared polymer and catalyst with a recyclable volatile solvent to dissolve the monomers. In some embodiments, the method includes purifying the collected monomers for repolymerization. In some embodiments purifying the monomers is achieved using nanofiltration membrane technology, cyclic fixed bed adsorption, simulated moving-bed adsorption or a combination thereof.

A preparation method and use of a novel pure inorganic solid silicon-based sulfonic acid and/or phosphoric acid catalytic material are disclosed. The surface hydroxyl-rich metasilicic acid is used as the raw material, and by using a sulfonating reagent and/or phosphoric acid, the sulfonic acid group and/or the phosphoric acid group are bonded to the inorganic silicon material by chemical bonding to obtain a pure inorganic solid silicon-based sulfonic acid and/or phosphoric acid catalytic material. The catalytic material can be widely used in many acid-catalyzed organic reactions such as isomerization, esterification, alkylation, hydroamination of olefins, condensation, nitration, etherification, multi-component reactions and oxidation reactions. The inorganic solid silicon-based sulfonic acid and/or phosphoric acid catalytic material of the present invention has the advantages of high acid amount, high activity, good hydrothermal stability, no swelling, simple preparation, low cost, no pollution, no corrosion, easy separation and reusability.

A transition metal-based heterogeneous carbonylation reaction catalyst has an excellent catalytic activity and selectivity in the carbonylation reaction and is easily separated from a product, by crosslinking polymerizing a transition metal-based homogeneous catalyst unit through a Friedel-Craft reaction. The catalyst may be used in a method for preparing lactone. The transition metal-based heterogeneous carbonylation reaction catalyst allows to produce lactone or succinic anhydride with an epoxide compound while showing a high selectivity, and can be applied in industrial very usefully due to easy separation from the product and thus reusing thereof.