One aspect of this disclosure provides a heat exchanger that comprises a first panel half coupled to a corresponding second panel half that form a passageway having at least a first chamber adjacent an inlet end of the passageway and a second chamber and overlapping interference patterns formed in each of the first and second panel halves that extend along at least a portion of the length of the passageway and located between at least the first and second chambers.

A condensation trap comprising an inlet chamber, a vent chamber and an outlet chamber. The inlet chamber is configured to receive condensate fluid through an external opening therein. The vent chamber is in fluid communication with the inlet chamber via a first passageway that includes an internal opening of the inlet chamber. The internal opening is located substantially at an opposite end of the vent chamber as the external opening. The outlet chamber is in fluid communication with the vent chamber via a second passageway that includes an internal opening in a sidewall of the vent chamber and an interior opening in an end of the outlet chamber. The outlet chamber is configured to transmit the condensate fluid through an exterior opening located at an opposite end of the outlet chamber. A vent volume portion is greater than a total volume of an internal space of the inlet chamber.

One aspect of the disclosure provides a termination for use with a furnace. The termination, in one embodiment, includes a face plate including an exhaust region and an air supply region, the face plate having a front surface and an opposing back surface. The termination, in this embodiment, further includes an exhaust termination portion extending from the back surface in the exhaust region, the exhaust termination portion capable of engaging a terminal end of a variety of different size exhaust conduits associated with a furnace. The termination, in this embodiment, further includes an opening extending through the face plate in the exhaust region, the opening aligned with the exhaust termination portion.

A furnace system includes an air intake that includes a pipe portion and a seal component configured to couple with the pipe portion. The furnace system also includes an internal drain disposed internal to the air intake. The internal drain includes a trough configured to collect liquid flowing along an inner surface of the pipe portion. The internal drain also includes an opening in the trough configured to guide the liquid collected in the trough to a passage through the air intake to a location outside the air intake.

A condensation trap comprising an inlet chamber, a vent chamber and an outlet chamber. The inlet chamber is configured to receive condensate fluid through an external opening therein. The vent chamber is in fluid communication with the inlet chamber via a first passageway that includes an internal opening of the inlet chamber. The internal opening is located substantially at an opposite end of the vent chamber as the external opening. The outlet chamber is in fluid communication with the vent chamber via a second passageway that includes an internal opening in a sidewall of the vent chamber and an interior opening in an end of the outlet chamber. The outlet chamber is configured to transmit the condensate fluid through an exterior opening located at an opposite end of the outlet chamber. A vent volume portion is greater than a total volume of an internal space of the inlet chamber.

A furnace system includes an air intake that includes a pipe portion and a seal component configured to couple with the pipe portion. The furnace system also includes an internal drain disposed internal to the air intake. The internal drain includes a trough configured to collect liquid flowing along an inner surface of the pipe portion. The internal drain also includes an opening in the trough configured to guide the liquid collected in the trough to a passage through the air intake to a location outside the air intake.

Burner assemblies including panels (e.g., transparent panels) supported in a substantially parallel, closely-spaced relationship and gaskets and spacers sealing the space between the panels to form a perimeter seal and to define a plenum between the first and second panels with an inlet into the plenum and an outlet out of the plenum.

A device for use in a burner, including a honeycomb body formed from a metal band. The metal band is laminated or coiled to yield a plurality of holes or apertures. The honeycomb body has first and second surfaces which are opposite to each other. The holes or apertures penetrate through the first surface and the second surface, and an outer boundary of the first surface and an outer boundary of the second surface are connected whereby yielding a lateral surface. A through hole is disposed on the lateral surface of the honeycomb body and penetrates inward through multiple layers of adjacent laminated or coiled metal bands, and a metal wire is disposed in the through hole; and/or, a part of the laminated or coiled metal bands on the first surface and/or the second surface are embedded, overlapped and engaged with adjacent metal bands to form an embedded member.

An alternative-fuel gas orifice, a gas furnace configured to employ the same and a method of designing a gas orifice. In one embodiment, the gas orifice includes: (1) a body having an aperture extending therethrough and including: (1a) a metering neck having a cross-sectional area such that a given flow rate of a gas is established when the gas is delivered to the gas orifice at a given alternative-fuel delivery pressure and (1b) a diffuser having a cross-sectional area larger than the cross-sectional area of the metering neck and a length such that the gas achieves a substantially laminar flow before exiting the diffuser.

A method of assembling multiple low NO.sub.x burners including the step of assembling multiple bodies, each body including a multiple first burner ports connected to a first burner inlet and multiple second burner ports connected to a second burner inlet. The method also including the step of selecting one of the bodies and inserting a first inlet tube into the second burner inlet to provide a fuel/air mixture to the second burner ports at a first rate. The method also including the step of selecting one of the bodies and inserting a second inlet tube into the second burner inlet to provide the fuel/air mixture to the second burner ports at a second rate different than the first rate.