Y10T428/12472

Method of forming a thermal barrier coating system with engineered surface roughness

A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.

High-strength hot-dip coated hot-rolled steel sheet and method for manufacturing the same

A high-strength hot-dip coated hot-rolled steel sheet excellent in terms of surface appearance quality and coating adhesiveness and a method for manufacturing. The method includes performing hot rolling followed by pickling on steel to form a pickled steel sheet, the steel having a chemical composition containing, by mass %, C: 0.02% or more and 0.30% or less, Si: 0.01% or more and 1.0% or less, Mn: 0.3% or more and 2.5% or less, P: 0.08% or less, S: 0.02% or less, Al: 0.001% or more and 0.20% or less, and Fe and inevitable impurities. The method further includes performing rolling with a rolling reduction ratio of 1% or more and 10% or less, and a hot-dip coating treatment. The obtained steel sheet has an arithmetic average roughness Ra of 2.0 μm or less on the surface of the steel sheet, and a tensile strength of 590 MPa or more.

Stainless steel sheet for fuel cell separators and production method therefor
11085120 · 2021-08-10 · ·

A stainless steel sheet for fuel cell separators comprises a predetermined chemical composition, wherein the stainless steel sheet has a textured structure at a surface thereof, an average interval between projected parts of the textured structure being 20 nm or more and 200 nm or less, and a ratio [Cr]/[Fe] of an atomic concentration of Cr existing in chemical form other than metal to an atomic concentration of Fe existing in chemical form other than metal at the surface of the stainless steel sheet is 2.0 or more.

Plated steel

A plated steel includes: a steel; a zinc based electroplated layer formed on a surface of the steel; and an organic resin coating layer formed on a surface of the zinc based electroplated layer, in which the surface of the zinc based electroplated layer has hairline extending in a predetermined direction, Ra (ML) measured on the surface of the zinc based electroplated layer is 0.10 to 0.70 μm, on the surface of the zinc based electroplated layer, a peak number PPI measured in a hairline orthogonal direction with a reference level of 10 μinch satisfies PPI≥350×Ra (MC) with respect to Ra (MC), on a surface of the organic resin coating layer, Ra (CC) satisfies Ra (CC)/Ra (CL)≥1.10 with respect to Ra (CL), and Ra (CC) satisfies Ra (CC)<Ra (MC) with respect to Ra (MC).

WET-AREA DEVICE AND METHOD FOR MANUFACTURING WET-AREA DEVICE
20210162712 · 2021-06-03 ·

According to one embodiment, a wet-area device includes a main part and a first layer. The first layer is provided on an outer surface of the main part. The main part includes a main part unevenness at a side of the outer surface of the main part. The main part unevenness includes a plurality of main part recesses and a plurality of main part protrusions. The first layer includes a first unevenness at a side of an outer surface of the first layer. The first unevenness includes a plurality of first recesses and a plurality of first protrusions. The first unevenness is arranged along the main part unevenness. An average height of the main part unevenness is less than an average length of the main part unevenness.

STAINLESS STEEL SHEET FOR FUEL CELL SEPARATORS AND PRODUCTION METHOD THEREFOR
20200340126 · 2020-10-29 · ·

A stainless steel sheet for fuel cell separators comprises a predetermined chemical composition, wherein the stainless steel sheet has a textured structure at a surface thereof, an average interval between projected parts of the textured structure being 20 nm or more and 200 nm or less, and a ratio [Cr]/[Fe] of an atomic concentration of Cr existing in chemical form other than metal to an atomic concentration of Fe existing in chemical form other than metal at the surface of the stainless steel sheet is 2.0 or more.

ZINC ALLOY PLATED STEEL MATERIAL HAVING EXCELLENT WELDABILITY AND PROCESSED-PART CORROSION RESISTANCE AND METHOD OF MANUFACTURING SAME

Zn alloy plated steel material having excellent weldability and processed-part corrosion resistance and a method for production of Zn alloy plated steel material are provided. In the Zn alloy plated steel material comprising base steel material and a Zn alloy plating layer, the Zn alloy plating layer includes, by wt %, Al: 0.1-5.0%, Mg: 0.1-5.0%, as well as a remainder of Zn and inevitable impurities. The Zn alloy plated steel material includes a lower interface layer and an upper interface layer between the base steel material and the Zn alloy plating layer, wherein the lower interface layer is formed on the base steel material and has a dense structure, and the upper interface layer is formed on the lower interface layer and has a network-type or island-type structure.

PLATED STEEL

A plated steel includes: a steel; a zinc based electroplated layer formed on a surface of the steel; and an organic resin coating layer formed on a surface of the zinc based electroplated layer, in which the surface of the zinc based electroplated layer has hairline extending in a predetermined direction, Ra (ML) measured on the surface of the zinc based electroplated layer is 0.10 to 0.70 m, on the surface of the zinc based electroplated layer, a peak number PPI measured in a hairline orthogonal direction with a reference level of 10 inch satisfies PPI350Ra (MC) with respect to Ra (MC), on a surface of the organic resin coating layer, Ra (CC) satisfies Ra (CC)/Ra (CL)1.10 with respect to Ra (CL), and Ra (CC) satisfies Ra (CC)<Ra (MC) with respect to Ra (MC).

ELECTRONIC PART MOUNTING SUBSTRATE AND METHOD FOR PRODUCING SAME

An electronic part mounting substrate includes: a metal plate 10 (for mounting thereon electronic parts) of aluminum or an aluminum alloy having a substantially rectangular planar shape, one major surface of the metal plate 10 being surface-processed so as to have a surface roughness of not less than 0.2 micrometers; a plating film 20 of nickel or a nickel alloy formed on the one major surface of the metal plate 10; an electronic part 14 bonded to the plating film 20 by a silver bonding layer 12 (containing a sintered body of silver); a ceramic substrate having a substantially rectangular planar shape, one major surface of the ceramic substrate 16 being bonded to the other major surface of the metal plate 10; and a radiating metal plate (metal base plate) 18 bonded to the other major surface of the ceramic substrate 16.

Zinc alloy plated steel material having excellent weldability and processed-part corrosion resistance and method of manufacturing same

Zn alloy plated steel material having excellent weldability and processed-part corrosion resistance and a method for production of Zn alloy plated steel material are provided. In the Zn alloy plated steel material comprising base steel material and a Zn alloy plating layer, the Zn alloy plating layer includes, by wt %, Al: 0.1-5.0%, Mg: 0.1-5.0%, as well as a remainder of Zn and inevitable impurities. The Zn alloy plated steel material includes a lower interface layer and an upper interface layer between the base steel material and the Zn alloy plating layer, wherein the lower interface layer is formed on the base steel material and has a dense structure, and the upper interface layer is formed on the lower interface layer and has a network-type or island-type structure.