A personal vehicle system including a control system and at least one wheel motor coupled to the personal vehicle system and subject to control by the control system. A control system for a personal vehicle system including steps for calibrating the control system, where the control system includes a sensor system having load sensors incorporated into the personal vehicle system and also having lean forward and lean backward outputs, a user interface that prompts a user to lean forward and backward and allows a user to input a sensitivity value, and an electronic hardware component for calculating a normalization value where the wheel motor current is controlled as a function of the normalization value.

A method and an apparatus are provided for manufacturing a stator with a plurality of hairpin conductors. For inserting the hairpin conductors (15, 15) into the slots (11) of a stator core (12) a stator core template (22) is provided. Hairpin conductors (15) are axially inserted into slots (21) of the stator core template (22) such that the hairpin conductor (15) is arranged at a first position (P1) within said slot (21). The hairpin conductor (15) is then moved within said slot (21) to a different position (P2). A complete nest (20) of hairpin conductors (15) formed within the stator core template (22) is then transferred to the stator core (12).

A system and method for enhanced magnet wire insulation is described. A method of making an enhanced magnet wire insulation suited for an electric submersible motor application includes drawing copper magnet wire to size, cleaning the copper magnet wire, pulling the copper magnet wire through a polyimide wrap machine to produce wrapped copper magnet wire and placing the wrapped copper magnet wire around a spool, heating the wrapped magnet wire by unspooling the wrapped magnet wire through a tube comprising an induction coil, removing moisture from the heated, wrapped copper magnet wire by creating at least a partial vacuum inside the tube, redrawing the wrapped copper magnet wire through an extrusion mold after moisture is removed, applying molten PEEK to the wrapped copper magnet wire to produce enhanced magnet wire, and winding the enhanced magnet wire into an induction motor to be used to operate an electric submersible pump.

A radial magnetic bearing having an inner rotor including a central shaft having a ferromagnetic armature mounted on the shaft and an outer stator providing a plurality of electromagnets including poles made of ferromagnetic material which project radially inwardly towards the rotor is provided. As such, air-gaps (e) are left between end faces of the poles and the ferromagnetic armature, and coils wound around the poles. The poles are extended through outer portions attached to a supporting member. Each pole and the corresponding outer portion are included in an angularly segmented module providing a stack of laminations made of ferromagnetic material. The outer portion defines shoulders with respect to the corresponding pole, the outer portion contacting outer portions of neighboring segmented modules and the outer portions of all segmented modules being assembled by clamping rings, wherein the coils located in free spaces around the poles are mounted in a string.

A method for sealing fluid cooled conduits in-situ for a generator is provided. The fluid or liquid cooled conduits are located external to a stator of the generator and substantially outward of stator bars. The method includes draining coolant from the fluid cooled conduits, and drying interior surfaces of the fluid cooled conduits. In inserting step inserts a borescope and a sealant applicator through an opening in one of the fluid cooled conduits. A locating step locates a brazed joint in the fluid cooled conduit, and a positioning step positions the borescope and the sealant applicator near the brazed joint. An applying step applies a sealant to the inside of the fluid cooled conduit at the brazed joint A viewing step may be used to view the brazed joint with the borescope to confirm that the applying step has been successful.

An apparatus is provided for winding a laminated core with a magnet coil for an electric motor in which a conductive, insulated coil wire is wound into one or multiple pole tip grooves of a winding surface of the laminated core. The apparatus comprises a holding device, a counter holding device, and one or multiple clamping elements. The holding device is configured to fix the laminated core to be wound during a winding process. The one or multiple clamping elements are configured to fix an insulating paper to one of the one or multiple pole tip grooves.

An assembly for assembling a winding group of a bar winding for an electric machine is provided. The winding group includes a plurality of bar conductors, each bar conductor having a first leg, a second leg and a bridge portion connecting the first leg to the second leg, and being shaped so that the first and second legs are mutually spread by a predetermined distance. The assembly includes an annular fixture delimiting a plurality of slots, each slot receiving at least one portion of either the first leg or the second leg, a guiding device defining an annular containment housing, receiving at least partially the first and second legs of the plurality of legs of the plurality of bar conductors that are housed in the plurality of slots, forming at least one radial containment wall for the first and second legs.

A coil insertion guide device includes a positioning jig that positions a stator core; and a guide member that is provided in the positioning jig so as to be able to contact an end face of the stator core in an axial direction. A coil inserted into the slots along the radial direction of the stator core is guided by the guide members. The guide member includes a guide groove. The guide groove includes, on a side close to the end face of the stator core, a cuff support groove that houses and supports a cuff of one of the insulating members that protrudes from the end face of the stator core, and on a side far from the end face, a coil guide groove that protrudes toward an inside of the slot more than the cuff support groove and contacts the coil to guide movement of the coil.

Induction motor capable of being housed in a tubular actuator and method of assembling this motor. This motor (1) comprises: (i) a stator (2), (ii) a rotor assembly, (iii) a bowl (9) capable of protecting a bundle formed at one end (7) of the stator (2), the bowl (9) comprising an internal skirt (13), (iv) means of supporting the rotor assembly allowing the rotor assembly to rotate with respect to the stator (2), the support means comprising a bearing (21) positioned inside the internal skirt (13), the bearing (21) comprising a region that rests twice, axially and radially, against the stator (2).

A method for insulating connection ends of a stator winding includes a resin placing step of placing a resin member formed of a thermosetting resin which is to be melted by heating on connection ends in a coil end portion of a stator winding of a rotary electric machine, a melting step of melting the resin member by heating to cover the connection ends with a melted resin, and a curing step of curing the melted resin after the melting step. Recesses and projections for positioning that correspond to the arrangement locations of the connection ends can be provided on a surface of the resin member.