A convenient, cost-effective method for manufacturing low-current fuse elements. The method may include the steps of stamping a substrate out of a sheet of material and stamping at least one hole in the substrate. The method may further include the steps of bonding a layer of fuse material to a surface of the substrate with a portion of the fuse material covering the hole, stamping a fuse element out of the portion of fuse material covering the hole, and separating an individual fuse from the fuse material and the substrate. A low-current fuse can thereby be obtained using an easily performed stamping process.

A convenient, cost-effective method for manufacturing low-current fuse elements. The method may include the steps of stamping a substrate out of a sheet of material and stamping at least one hole in the substrate. The method may further include the steps of bonding a layer of fuse material to a surface of the substrate with a portion of the fuse material covering the hole, stamping a fuse element out of the portion of fuse material covering the hole, and separating an individual fuse from the fuse material and the substrate. A low-current fuse can thereby be obtained using an easily performed stamping process.

A portable actuator and safety switch assembly wherein the portable actuator includes a housing and an actuator for selectively engaging with a control mechanism of said safety switch. The actuator is at least one of partially located within the housing, forms a part of the housing, or is attached to the housing. The assembly includes a controller that controls a configuration of the actuator assembly, such that the actuator assembly can selectively and controllably attain a first configuration wherein the actuator is able to interact with the control mechanism of the safety switch and a second configuration wherein the actuator is unable to manipulate the control mechanism of said safety switch.

In some aspects, an analyte sensor is provided. The analyte sensor has a plurality of fuse members associated therewith. The fuse members may be burned in sequence and the burn values (related to current, voltage, or time) may be used to extract/decode information. The decoded information may include calibration constant, expiration or manufacture date, counterfeiting codes, warnings, etc. Systems and methods for burning and detecting such burn values of the plurality of fuse members and decoding the coded information related to the sensor are provided, as are numerous other aspects.

A MEMS actuator including buckled flexures and a method of assembling the actuator are described. The assembled MEMS actuator includes an inner frame; an outer frame including latched electrical bars, where a first of the latched bars includes a latch protrusion secured to a corresponding latch groove of a second of the latched bars; and buckled flexures coupling the inner frame to the outer frame. The flexures are buckled during assembly of the MEMS actuator by incorporating the electrical bar latching mechanism into the design of the outer frame of the MEMS actuator. In one implementation, the MEMS actuator is assembled by providing a MEMS actuator with unbuckled flexures coupling the outer frame of the MEMS actuator to an inner frame of the MEMS actuator, where the outer frame includes unlatched electrical bars, and latching the electrical bars of the outer frame, resulting in buckled flexures.

A light-emitting device to detect passage or smoke in the emitted beam. The device includes a source of invisible radiation, a source of visible laser radiation, an alignment component to align the central axis of the visible radiation with an axis parallel to the central axis of the invisible radiation, and a switch to turn off the visible laser source. The device can further include a housing containing both sources of radiation. The switch is configured to be controlled by the closing of the housing and the source of visible laser radiation is turned off in response to the closure of the housing.

Some embodiments include a fuse having a tungsten-containing structure directly contacting an electrically conductive structure. The electrically conductive structure may be a titanium-containing structure. An interface between the tungsten-containing structure and the electrically conductive structure is configured to rupture when current through the interface exceeds a predetermined level. Some embodiments include a method of forming and using a fuse. The fuse is formed to have a tungsten-containing structure directly contacting an electrically conductive structure. An interface between the tungsten-containing structure and the electrically conductive structure is configured to rupture when current through the interface exceeds a predetermined level. Current exceeding the predetermined level is passed through the interface to rupture the interface.

An improved fuse including a fuse body formed of an electrically insulative material. The fuse body defines a cavity which extends from a first end of the fuse body to a second end of the fuse body. A fusible element is disposed within the cavity and extends from a first end face of the first end of the fuse body to a second end face of the second end of the fuse body. Insulated plugs are disposed within the cavity at the first and second ends of the fuse body wherein the plugs adhere to an interior surface of the fuse body and form seals that close the internal cavity. The fuse may further include end terminations that are applied to the ends of the fuse body in electrical contact with the fusible element.

An improved fuse including a fuse body formed of an electrically insulative material. The fuse body defines a cavity which extends from a first end of the fuse body to a second end of the fuse body. A fusible element is disposed within the cavity and extends from a first end face of the first end of the fuse body to a second end face of the second end of the fuse body. Insulated plugs are disposed within the cavity at the first and second ends of the fuse body wherein the plugs adhere to an interior surface of the fuse body and form seals that close the internal cavity. The fuse may further include end terminations that are applied to the ends of the fuse body in electrical contact with the fusible element.

A bus bar forming die (1) includes an upstream-side die block (25) configured to shape an upstream-side fuse-element portion (9) of a bus bar (23), a downstream-side die block (27) configured to shape a downstream-side fuse-element portion (15) of the bus bar (23), and a fixation portion die block (29) configured to shape fixation portions (21) of the bus bar (23). The upstream-side die block (25), the downstream-side die block (27), and the fixation portion die block (29) are configured to shape the bus bar (23) while placed in respective predetermined positions. Each of the upstream-side die block (25), the downstream-side die block (27), and the fixation portion die block (29) is replaceable in accordance with an intended shape of the bus bar (23).