Disclosed is a method for producing a lithium secondary battery including forming an electrode assembly using a cathode, an anode and a separator, introducing the electrode assembly into a battery case, injecting an electrolyte into the battery case, and sealing the battery case, wherein, during assembly of the electrode assembly, insulating particles are dispersed on part of the surface of the separator, or at least one of the cathode and the anode contacting the separator. The step of dispersing insulating particles on the part of the surface of the separator or at least one of the cathode and the anode contacting the separator during battery assembly can considerably reduce short-circuits in a lithium secondary battery caused by intrinsic and extrinsic factors and thus low-voltage defects, and thereby significantly improve yield of a lithium secondary battery.

A lithium secondary battery is produced by employing a charging method where a positive electrode upon charging has a maximum achieved potential of 4.3 V (vs. Li/Li.sup.+) or lower. The lithium secondary battery contains an active material including a solid solution of a lithium transition metal composite oxide having an α-NaFeO.sub.2-type crystal structure. The solid solution has a diffraction peak observed near 20 to 30° in X-ray diffractometry using CuKα radiation for a monoclinic Li[Li.sub.1/3Mn.sub.2/3]O.sub.2-type before charge-discharge. The lithium secondary battery is charged to reach at least a region with substantially flat fluctuation of potential appearing in a positive electrode potential region exceeding 4.3 V (vs. Li/Li.sup.+) and 4.8 V (vs. Li/Li.sup.+) or lower. A dischargeable electric quantity in a potential region of 4.3 V (vs. Li/Li.sup.+) or lower is 177 mAh/g or higher.

An electrochemical cell includes an anode, a semi-solid cathode, and a separator disposed therebetween. The semi-solid cathode includes a porous current collector and a suspension of an active material and a conductive material disposed in a non-aqueous liquid electrolyte. The porous current collector is at least partially disposed within the suspension such that the suspension substantially encapsulates the porous current collector.

A doped spinel comprising the formula:
Li.sub.1±wMe1.sub.vMe2.sub.x-vMn.sub.2-x-yTiyO.sub.4-zF.sub.z
where, 0≦w<1, 0.3<x≦0.7, 0.3≦v<0.7, x>v, 0.0001≦y≦0.35, and 0.0001≦z≦0.3. Me1 is a metal selected from a group of elements consisting of Cr, Fe, Co, Ni, Cu, and Zn. Me2 is a metal selected from a group of elements consisting of Ni, Fe, Co, Mg, Cr, V, Ru, Mg, Al, Zn, Cu, Cd, Ag, Y, Sc, Ga, In, As, Sb, Pt, Au, and B.

The separator of a nonaqueous electrolyte secondary battery is characterized by having a composite nanofiber fiber which is a nanosize fiber that contains two or more kinds of aqueous resins whose melting points are different.

An assembling method of an electric vehicle comprises the steps of: assembling a vehicle body including a frame, wheels and an electric motor; conducting a vehicle body test including confirmation of a state of driving power transmission from the electric motor to the wheels by connecting an electric power supply unit installed in a vehicle body test place to the electric motor of the vehicle body and supplying electric power from the electric power supply unit to the electric motor; detaching the electric power supply unit from the electric motor and transporting the vehicle body which has passed the vehicle body test from the vehicle body test place to a mounting place, in a state in which a battery is not mounted to the vehicle body; and mounting the battery to the transported vehicle body in the mounting place.

An electrochemical cell includes solid-state, printable anode layer, cathode layer and non-aqueous gel electrolyte layer coupled to the anode layer and cathode layer. The electrolyte layer provides physical separation between the anode layer and the cathode layer, and comprises a composition configured to provide ionic communication between the anode layer and cathode layer by facilitating transmission of multivalent ions between the anode layer and the cathode layer.

A battery pack comprises a first battery cell and a second battery cell; the first and second battery cells each have a size within a manufacturing tolerance. A housing comprises at least one wall defining a first hole and a second hole, each hole for receiving one of the first or second battery cells, each hole having a size corresponding to a minimum size within the manufacturing tolerance. There is a flexibly resilient portion moveable between a rest position and a clamping position whereby the flexibly resilient portion clamps against at least one of the first and second battery cells when one of the first or second battery cells has a size greater than the minimum size within the manufacturing tolerance.

This disclosure provides collector plates for an energy storage device, energy storage devices with a collector plate, and methods for manufacturing the same. In one aspect, a collector plate includes a body. One or more apertures extend into the body. The apertures are configured to allow a portion of a free end of a spirally wound current collector of a spirally wound electrode for an energy storage device to extend into the one or more apertures.

A battery comprising an anode comprising anode material in contact with a metal anode current collector. The battery further comprises a cathode comprising cathode material in contact with a cathode current collector comprising a transparent conducting oxide (TCO). The battery further comprises an electrolyte with a pH in a range of 3 to 7.