A gear transmission stage has two intermeshing gears hardened by heat treatment. In order to improve the noise behavior, one of the two gears has a final form determined by hard fine machining and the other gear has a form which is determined by heat treatment and is close to finished contours.

Assembly tools or aides assist the installation of chains and sprockets for a power take off in a motor vehicle automatic transmission. A first tool is an assembly clip having a semi-circular channel that engages the periphery of a chain disposed about a socket. The clip facilitates installation of the chain and a first sprocket through a slot or other opening in the side of a transmission housing while a second sprocket is being secured to a transmission shaft and the chain is engaged thereabout. The clip also facilitates positioning of the first sprocket in a desired location, typically on a driven shaft while retaining the chain thereabout. A second tool includes a pair of elongate, parallel pins which cooperate with the clip and the first sprocket to hold it in place during assembly of certain components of the transmission such as a power take off shaft or bulkhead.

A method of manufacturing a bar member including a pipe and metal members includes: forming a core member including a metal ring having an outer peripheral face subjected to face roughening and a mandrel; winding glass fibers around the outer peripheral face; winding a carbon fiber prepreg around the core member; forming the pipe externally fitted and fixed to the outer peripheral face by baking and curing the carbon fiber prepreg; pulling the mandrel out of the pipe; and screwing together the metal members and the metal ring.

A disconnect mechanism for a secondary driveline and method of assembly can be used in an all-wheel drive (AWD) vehicle having a rear driveline module (RDM) for changing drive modes between a two-wheel drive mode and an AWD mode. The disconnect mechanism can include a hydraulically actuated coupling clutch connected to a power take-off unit (PTU) for transferring rotary power from the PTU to the RDM during the AWD mode, a hydraulically actuated first and second rear clutch for rotationally connecting and disconnecting corresponding first and second rear axles drivingly coupled to rear wheels during the AWD mode and two-wheel drive mode, respectively, and a hydraulic actuating assembly including a source of pressurized fluid for actuating the coupling clutch, the first rear clutch, and the second rear clutch, and for synchronizing any speed differential therebetween.

Disclosed is a dummy shaft which prevents washers from falling off. In addition, disclosed are an apparatus for assembling a differential unit using the dummy shaft, and a method for manufacturing the differential unit. Specifically disclosed is a dummy shaft for temporarily assembling a differential unit by being inserted into a pinion gear, and a washer in contact with an outer surface of the pinion gear, including a body portion, and a movable portion slidable in a direction toward or away from the body portion. The movable portion has a receiving groove for catching the washer.

Rail gear may facilitate a vehicle traversing on the rails of a railway. The rail gear may comprise a first rail guidewheel and a second rail guidewheel in rotatable connection with an axle. The rail gear may also comprise a first mount that is restricted from rotating with respect to the axle and a second mount that is configured to rotate with respect to the axle.

A wheel spindle drive element for a wheel disconnect system. The wheel spindle assembling onto an outer diameter of a spindle, displacing material to form a joint with high torque transmission characteristics.

A cassette for a bicycle may include a plurality of sprocket portions joined together into a single unit. The cassette may include a cavity formed in the large end of the cassette. A related manufacturing method may include joining a first generally planar sprocket portion having a plurality of connector portions extending transverse to the plane of the first sprocket portion, to a second generally planar sprocket portion, e.g., by fusing at least one of the connector portions to the second sprocket portion.

Assembly tools or aides assist the installation of chains and sprockets for a power take off in a motor vehicle automatic transmission. A first tool is an assembly clip having a semi-circular channel that engages the periphery of a chain disposed about a socket. The clip facilitates installation of the chain and a first sprocket through a slot or other opening in the side of a transmission housing while a second sprocket is being secured to a transmission shaft and the chain is engaged thereabout. The clip also facilitates positioning of the first sprocket in a desired location, typically on a driven shaft while retaining the chain thereabout. A second tool includes a pair of elongate, parallel pins which cooperate with the clip and the first sprocket to hold it in place during assembly of certain components of the transmission such as a power take off shaft or bulkhead.

This invention addresses the problem of providing a press-fit structure and a press-fit method capable of improving the durability of a gear which press-fits into a ring part. As such, the embodiment of this invention is that, while one end side in the central axis direction of the ring gear abuts against a protrusion formed protruding on the outer side of the radial direction of the ring part from the outer circumferential surface of the ring of the ring part, and wherein the press-fit structure press-fits the inner circumferential surface of the gear into the outer circumferential surface of the ring part, when the inner circumferential surface of the gear is press-fitted into the outer circumferential surface of the ring part, there is a tensile strength reduction mechanism reducing the tensile strength generated in the lower portion of the gear teeth in at least the position of the aforementioned end side of the gear.