The provided method and material-removing tool serve for producing an exact-fit cylindrical bore with a high degree of surface quality and a length that may be a multiple of the diameter from an existing bore with a finishing allowance. In order to reduce the time taken for the finishing by means of a reamer to be performed, it is proposed to use a tool in the form of an impact die, which is formed at the front end with a circular or substantially circular cutting edge, the diameter of which corresponds to the nominal diameter of the bore to be produced, and which tapers from directly behind the cutting edge or behind a front region of a certain length.

A method for machining a material, in particular steel, is provided. The material is milled at such a high cutting speed that residual tensile stresses close the surface that exceed a specified value can occur and the residual tensile stresses can be lowered below the specified value by subsequent brushing. A device for performing the method is also provided.

In a method for machining a workpiece, a cutting tool is guided relative to the workpiece, with a vibration being superposed, the amplitude of which is at least 5 m. A supply circuit for a piezo actuator of a vibrating tool generates a voltage at the voltage output, which has a direct component and an alternating component. A supply system for a piezo actuator of a vibrating tool has the above-mentioned supply circuit which is connected to a secondary coil that is coupled to a primary coil.

Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.

In a method for producing a cavity (14) in a stator of an eccentric screw pump, material is removed in the interior of a stator blank (10) by means of a tool (11). In order that very long stators can be produced in one production operation, the tool (11) performs a rotational motion through a first shaft (12) and an eccentric motion around a second shaft (13), during which the stator blank (10) and the tool (11) are moved toward each other. A device for performing the method comprises (a) a bearing shaft (3) that can be coupled with its drive end to a first drive and that is rotatable around its longitudinal axis by means of the first drive; (b) a drive shaft (4) that can be coupled with its drive end to a second drive and is arranged in a borehole of the bearing shaft (3) and is rotatable around its longitudinal axis by means of the second drive form-fitting and relative to the bearing shaft (3), and (c) a machining tool (5), which is rotationally fixed connected to the machining end of the drive shaft (4) that can be inserted into the cavity and can be driven rotatably via the drive shaft (4) around the longitudinal axis of the drive shaft (4). The longitudinal axis of the drive shaft (4) intersects the longitudinal axis of the bearing shaft (3) at a point or is arranged askew to the longitudinal axis of the bearing shaft (3).

A method and a system are disclosed for making an article of manufacture from a blank defining an internal opening. A stack of blanks are aligned and the internal openings of the blanks in the stack of blanks are machined by a rotary cutting tool to a finished dimension. The blanks are clamped together before machining in a numerically controlled machine tool. The blanks are subsequently formed individually in a sheet metal forming operation in which the inner perimeter of the internal openings is expanded as the blank is formed.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

Apparatus, methods, and other embodiments associated with a key duplication machine are described. In one embodiment, an assembly for duplicating a master key includes an optical imaging device, a logic, a clamping assembly, and a cutting member. The optical imaging device is capable of capturing an optical image of at least a portion of the master key. The logic is capable of determining a key pattern of the master key from the optical image of the master key. The clamping assembly is capable of clamping a key blank and the cutting member is capable of cutting a key pattern into said key blank.

Described herein is an orbital drilling system that includes an orbital drilling machine and a cutter. The orbital drilling machine includes a spindle and an eccentric rotation mechanism. The spindle is rotatable about a cutter axis. The eccentric rotation mechanism is coupled to the spindle and configured to orbit the spindle about an orbital axis, offset from the cutter axis. The cutter is co-rotatably coupled to the spindle and comprises a plurality of cutting edges, collectively defining a cutting diameter of the cutter. The cutting diameter of the cutter is adjustable.

Described herein is an orbital drilling system that includes an orbital drilling machine and a cutter. The orbital drilling machine includes a spindle and an eccentric rotation mechanism. The spindle is rotatable about a cutter axis. The eccentric rotation mechanism is coupled to the spindle and configured to orbit the spindle about an orbital axis, offset from the cutter axis. The cutter is co-rotatably coupled to the spindle and comprises a plurality of cutting edges, collectively defining a cutting diameter of the cutter. The cutting diameter of the cutter is adjustable.