A method for producing a cage rotor for an asynchronous machine has the following steps: providing a laminated rotor core made of a plurality of stacked rotor laminations which each have a plurality of rotor lamination grooves distributed in the circumferential direction; placing rod-shaped wire bundles, which are each made up of a plurality of wires, into the rotor lamination grooves; rotating the individual rotor laminations relative to each other, thereby deforming the wire bundles; placing short-circuit rings on both end faces of the laminated rotor core, and connecting the wire bundles to the short-circuit rings.

Disclosed is a method of wiring a coil in parallel around a stator having a plurality of teeth, which includes the steps of: winding the coil around a tooth starting from a top or a bottom of the stator; continuously winding the coil around an adjacent tooth when winding on the tooth is completed; cutting an end portion of the coil positioned at either the top or the bottom of the stator; wiring the cut end portion of the coil using a bus-bar; and wiring a neutral point to the other end of either the top or the bottom of the stator.

A permanent magnet machine includes a rotor including a rotor hub and a plurality of permanent magnets embedded in the rotor in a circumferential pattern. The rotor includes a respective bridge between each circumferentially adjacent pair of the permanent magnets. Each bridge is of a different material than that of the rotor hub, and the rotor hub and bridges are integral with one another.

A generator rotor refurbishing system includes a cutting tool configured to cut generator rotor bars. The cutting tool includes a guide track configured and disposed to be fixedly mounted relative to a generator rotor and a cutting head block moveably mounted relative to the guide track. The cutting tool is configured and disposed to produce a fixed depth cut through a generator rotor bar. A cleaning system is configured for substantially simultaneously cleaning first and second opposing surfaces and first and second opposing edges of the generator rotor bar. The cleaning system includes a guide member and a cleaning assembly moveably mounted to the guide member. The cleaning assembly includes a plurality of cleaning members arranged to clean each of first and second opposing surfaces and first and second opposing edges of the generator rotor bar.

A modular motor and magnetic bearing assembly comprising a positioning casing having a plane reference surface, an outer cylindrical reference surface, a central portion provided on an outer face with cooling liquid flow channels, and intermediate portions provided with openings for gaseous fluid entry and exit; a rotor presenting an inner cylindrical reference surface and a plane reference surface; an electric motor; radial magnetic bearings; an axial abutment; and auxiliary mechanical bearings. The modular assembly can then be incorporated in a main casing simply by sliding and it can be connected directly to a functional unit without reworking adjustments of the magnetic bearings.

A rotating electrical machine includes a rotor core, a rotor shaft, a coil, a bind, a lead-out wire of which one end is connected to the coil and the other end is connected to a neutral ring. A filling is filled between the coil and the neutral ring. The neutral ring is formed with a plurality of members that are connected with one another to have flexibility.

Rotors for electrical machines and methods of fabricating the same are disclosed. Electrical machine rotors may include a hollow non-magnetic shaft, an active region, and a plurality of coolant passages extending within the active region. The hollow non-magnetic shaft may extend along an axis and have an exterior surface that defines a shaft space extending along the axis. At least a portion of the active region may be disposed within the shaft space.

A method for manufacturing an electrical machine includes printing a stator core; printing a first part of a stator winding; coupling the first part of the stator winding to the stator core; printing a second part of the stator winding onto the first part of the stator winding to form a stator assembly; printing a first part of a rotor shaft; printing a rotor core onto the first part of the rotor shaft; printing a second part of the rotor shaft onto the rotor core; printing a first part of a rotor winding; coupling the first part of the rotor winding to the rotor core; and printing a second part of the rotor winding onto the first part of the rotor winding to form a rotor assembly.

A method for manufacturing a rotor assembly for an electrical machine includes printing a first part of a rotor shaft. The method also includes printing a rotor core onto the first part of the rotor shaft. In addition, the method includes printing a second part of the rotor shaft onto the rotor core; printing a first part of the rotor winding. The method also includes coupling the first part of the rotor winding to the rotor core. After coupling the first part of the rotor winding to the rotor core, the method includes printing a second part of the rotor winding onto the first part of the rotor winding to form the rotor assembly.

A rotor for an electromagnetic apparatus including: ferromagnetic laminates stacked along a longitudinal axis of the rotor; non-magnetic laminates stacked along the longitudinal axis, wherein the non-magnetic laminates are between the ferromagnetic annular laminates; cavities in the rotor formed by aligned slots in the ferromagnetic and non-magnetic laminates, wherein the cavities are parallel to the axis of the rotor, and a permanent magnet(s) in each of the aligned cavities. The laminates may each be an annular disc or may be segments arranged in an annular array around a shaft of the rotor.